Plasma cutter having high power density
First Claim
1. A system, comprising:
- a torch power unit, comprising;
an enclosure;
a compressor disposed in the enclosure; and
power electronics disposed in the enclosure, wherein the power electronics comprise one or more power converters, wherein the torch power unit has a power output density of at least 2 watts per cubic inch relative to a total volume of the enclosure of the torch power unit, 80 watts per pound relative to a total weight of the torch power unit including the enclosure and its contents, or a combination thereof.
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Accused Products
Abstract
Systems and methods are provided for a torch power system having a high power density. In one embodiment, a system is provided that includes a torch power unit having a compressor and power electronics that include one or more power converters, wherein the torch power unit has a power output density of at least 2 watts per cubic inch, 80 watts per pound, or a combination thereof. A power conversion assembly for a torch power unit is provided that includes a single circuit board, a torch power converter mounted on the single circuit board, and a non-torch power converter mounted on the single circuit board. An electrical torch system is also provided that includes a circuit board and a power converter coupled to the circuit board, wherein the power converter includes a planar transformer, a foil wound transformer, or a combination thereof.
81 Citations
25 Claims
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1. A system, comprising:
a torch power unit, comprising; an enclosure; a compressor disposed in the enclosure; and power electronics disposed in the enclosure, wherein the power electronics comprise one or more power converters, wherein the torch power unit has a power output density of at least 2 watts per cubic inch relative to a total volume of the enclosure of the torch power unit, 80 watts per pound relative to a total weight of the torch power unit including the enclosure and its contents, or a combination thereof. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A power conversion assembly for a torch power unit, comprising:
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a single circuit board; a torch power converter mounted on the single circuit board; and a motor power converter mounted on the single circuit board. - View Dependent Claims (13, 14, 15, 16, 17, 18)
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19. A system, comprising:
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a circuit board; a first power converter mounted to the circuit board, wherein the first power converter is configured to convert power for welding, plasma cutting, induction heating, or a combination thereof; and a second power converter mounted to the circuit board, wherein the second power converter is configured to convert power for a motor, wherein the first or second power converter comprises an output frequency of at least 150 kHz or at least one transformer that is a planar transformer or a foil wound transformer. - View Dependent Claims (20, 21, 22)
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23. A method, comprising:
outputting a peak power density of greater than 2 watts per cubic inch relative to a total volume of an enclosure of a power unit, 80 watts per pound relative to a total weight of the power unit including the enclosure and its contents, or a combination thereof, wherein the power unit comprises a compressor, a motor coupled to the compressor, and power electronics all disposed in the enclosure, wherein the power electronics are configured to convert power for the motor and at least one of welding, plasma cutting, or induction heating. - View Dependent Claims (24)
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25. A method of manufacturing a torch system, comprising:
integrating torch power electronics and compressor power electronics onto a single circuit board, wherein the torch power electronics and the compressor power electronics comprise at least one of a planar transformer or a foil-wound transformer mounted to the single circuit board for power conversion in both the torch power electronics and the compressor power electronics.
Specification