Sensor system for an in-line inspection tool

• US 8,373,411 B2
• Filed: 12/05/2005
• Issued: 02/12/2013
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: PII Ltd (Baker Hughes Company)
• Original Assignee: PII Ltd (Baker Hughes Company)
• Inventors: Couchman, Peter
• Primary Examiner(s): Vazquez, Arleen M
• Application Number:
  US11/722,482
• Publication Number:
  US 20100060273A1
• Time in Patent Office: 2,626 Days
• Field of Search: 324/220, 324/225, 324/240, 736/23, 736/43
• US Class Current: 324/220
• CPC Class Codes: F16L 55/28 Constructional aspects
• CPC Class Codes: G01N 27/83 by investigating stray magnetic fields
• CPC Class Codes: G01N 27/902 by moving the sensors

Abstract

In an in-line pipe inspection tool, sensors for inspecting the pipe are mounted on sensor blocks moveable relative to the body of the tool. However, when the sensor blocks move radially to conform to different pipe diameters, the circumferential distances between the sensors changes. To ameliorate the effect of this, the sensor blocks have a shape such that one axial edge of each sensor block circumferentially overlaps the opposite edge of an adjacent sensor block. With such an arrangement, when the sensor block are operating at minimum diameter, part of one sensor block will overlap an adjacent block, in the circumferential direction. As the diameter of the pipeline in which the pig is used increases, the degree of overlap will reduce, and may even reduce to zero, but there will still be no overall axial gaps between the sensor blocks. Thus, by suitable shaping of the sensor blocks the tool can be used with a wide range of pipe diameters.

Claims

1. An in-line pipe inspection tool having:

a body;

magnets mounted in said body for generating a magnetic field in a pipe; and

a plurality of sensor blocks, each sensor block supporting at least one sensor for sensing said magnetic field;

wherein said sensor blocks are arranged adjacent to each other along a circumference direction of the body to form an array, the array extending around at least a part of the circumference of the body, each sensor block is movable in a radial direction relative to said body, and each sensor block in the array is shaped such that one axial edge of each sensor block circumferentially overlaps the opposite axial edge of an adjacent sensor block, at least when the sensor blocks are in a radially innermost position,

wherein that one axial end of each of said sensor blocks is circumferentially offset relative to the other axial end of the corresponding one of said sensor blocks, and

wherein an intermediate part of each of said sensor blocks is circumferentially offset relative to said one axial end in the opposite direction to the offset of said intermediate part relative to said other axial end.

2. An in-line pipe inspection tool according to claim 1, wherein each of said sensor blocks supports a plurality of sensors.

3. An in-line pipe inspection tool according to claim 1, further including a carrier, wherein the sensor blocks are connected to the carrier by a flexible linkage.

4. An in-line pipe inspection tool according to claim 1, wherein the sensor blocks are triangular, with alternating sensor blocks having their apexes pointing in opposite axial directions.

5. An in-line pipe inspection tool according to claim 1, wherein the sensor blocks are T shaped, with the left of the T of alternating sensor blocks pointing in opposite axial directions.

6. An in-line pipe inspection tool according to claim 1, further comprising:

a carrier extending along the circumference direction and on which each of the sensor blocks are mounted, wherein the carrier comprises a plurality of support parts connected by a deformable link, the sensor blocks being mounted on the support parts.

7. An in-line pipe inspection tool comprising:

a body;

magnets mounted in said body for generating a magnetic field in a pipe; and

a plurality of sensors for sensing said magnetic field;

wherein said sensors are mounted on sensor blocks, which sensor blocks are arranged adjacent to each other in an array, the array extending around at least a part of the circumference of the body, and the array includes a carrier on which the sensor blocks are mounted, the carrier having a circumferential length which is variable, thereby to vary the circumferential spacing between the sensor blocks.

8. An in-line pipe inspection tool according to claim 7, wherein said carrier comprises a plurality of support parts connected by a deformable link said sensor blocks being mounted on said support parts.

9. An in-line pipe inspection tool according to claim 7, wherein said body comprises a plurality of moveable parts, movement of said parts causing said varying of the circumferential length of said carrier.

10. An in-line pipe inspection tool according to claim 7, wherein each sensor block in the array is shaped such that one axial edge of each sensor block circumferentially overlaps the opposite axial edge of an adjacent sensor block, at least when the sensor blocks are in a radially innermost position.

11. An in-line pipe inspection tool according to claim 10, wherein that one axial end of each of said sensor blocks is circumferentially offset relative to the other axial end of the corresponding one of said sensor blocks.

12. An in-line pipe inspection tool according to claim 11, wherein an intermediate part of each of said sensor blocks is circumferentially offset relative to said one axial end in the opposite direction to the offset of said intermediate part relative to said other axial end.

13. An in-line pipe inspection tool according to claim 7, wherein the sensor blocks are triangular, with alternating sensor blocks having their apexes pointing in opposite axial directions.

14. An in-line pipe inspection tool according to claim 7, wherein the sensor blocks are T shaped, with the left of the T of alternating sensor blocks pointing in opposite axial directions.

15. An in-line pipe inspection tool comprising:

a body;

magnets mounted in said body for generating a magnetic field in a pipe;

a plurality of sensor blocks, each sensor block supporting at least one sensor for sensing said magnetic field; and

a carrier extending along the circumference direction and on which the sensor blocks are mounted, wherein the carrier comprises a plurality of support parts connected by a deformable link, the sensor blocks being mounted on the support parts,

wherein said sensor blocks are arranged adjacent to each other along a circumference direction of the body to form an array, the array extending around at least a part of the circumference of the body, each sensor block is movable in a radial direction relative to said body, and each sensor block in the array is shaped such that one axial edge of each sensor block circumferentially overlaps the opposite axial edge of an adjacent sensor block, at least when the sensor blocks are in a radially innermost position, and

wherein said body comprises a plurality of moveable parts, movement of said parts causing a change of a circumferential length of the carrier.

16. An in-line pipe inspection tool comprising:

a body;

magnets mounted in said body for generating a magnetic field in a pipe;

a plurality of sensors for sensing said magnetic field; and

a plurality of sensor blocks configured to carry the plurality of sensors,

wherein a sensor block has a first end free and a second end, opposite to the first end, connected to a corresponding support attached to the body so that the sensor block is free to move away or towards the body depending whether a diameter of a pipe in which the in-line pipe is changing,

the sensor block having a face configured to face the pipe and carry more than one sensors, and

wherein the body comprises a plurality of moveable parts, movement of said parts causing a change in a circumferential length of a carrier configured to connect to the support.

17. An in-line inspection tool comprising:

a body;

magnets mounted in said body for generating a magnetic field in a pipe;

a plurality of sensors for sensing said magnetic field; and

a plurality of sensor blocks configured to carry the plurality of sensors,

wherein a sensor block has a first end free and a second end, opposite to the first end, connected to a corresponding support attached to the body so that the sensor block is free to move away or towards the body depending whether a diameter of a pipe in which the in-line pipe is changing,

the sensor block having a face configured to face the pipe and carry more than one sensors, and

wherein an axial end of each of said sensor blocks is circumferentially offset relative to another axial end of the corresponding one of said sensor blocks, and an intermediate part of each of said sensor blocks is circumferentially offset relative to said one axial end in the opposite direction to the offset of said intermediate part relative to said other axial end.