Gas generating system

• US 8,376,400 B2
• Filed: 04/20/2007
• Issued: 02/19/2013
• Est. Priority Date: 04/21/2006
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Mason, Scott A., McCormick, David M., Morgan, Richard W., Anderson, Jeffrey
• Primary Examiner(s): Brown, Drew
• Assistant Examiner(s): GOODEN JR, BARRY J
• Application Number:
  US11/788,813
• Publication Number:
  US 20070248511A1
• Time in Patent Office: 2,132 Days
• Field of Search: 280/736, 280/741, 422/164, 422/165, 422/166, 422/305
• US Class Current: 280/741
• CPC Class Codes: B60R 2021/26088 Plastic
• CPC Class Codes: B60R 21/264 using instantaneous generation of gas, e.g. pyrotechnic B60R21/268 takes precedence
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: C06D 5/00 Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets explosive compositions containing an oxidizer, fuels for rocket engines intended for reaction with an oxidant other than air C06B

Abstract

A gas generating system is provided including a first housing formed from a polymeric material, and a pyrotechnic gas generant material contained in the first housing. The first housing forms a combustion chamber for the gas generant. An airbag system and a vehicle occupant protection system, each incorporating a gas generating system as described herein, are also disclosed.

Claims

1. A gas generating system comprising:

a polymeric first housing defining an interior;

a second housing having at least a portion of the first housing positioned therein, the second housing being spaced apart from the first housing;

a baffle enclosed within the second housing,

an annular fluid flow passage defined by the first housing and the baffle along a first side of the passage and by the second housing along an opposite side of the passage;

the baffle incorporating means for preventing a flow of gas from the first housing interior directly into an interior of the baffle both before and after generation of a gas within the first housing interior.

2. The gas generating system of claim 1 wherein the first housing is in direct contact with the baffle.

3. The gas generating system of claim 1 fluid communication between the interior of the first housing and the baffle chamber opening is provided only by the annular flow passage.

4. The gas generating system of claim 1 wherein the baffle is positioned such that gases exiting the first housing flow directly into the passage and contact the second housing prior to contacting the baffle.

5. The gas generating system of claim 1 wherein an exterior surface of the first housing is coplanar with an exterior surface of the baffle.

6. The gas generating system of claim 1 wherein the baffle includes a first portion and a wall extending from the first portion, the first portion and the wall defining the interior of the baffle, and wherein the means for preventing a flow of gas from the first housing directly into the interior of the baffle comprises the baffle first portion.

7. The gas generating system of claim 1 wherein the baffle is positioned such that all gases generated in the first housing are directed radially outwardly from the first housing into the flow passage, then toward the baffle, then radially inwardly through the at least one opening into the baffle chamber.

8. An airbag system comprising:

at least one airbag; and

a gas generating system in accordance with claim 1.

9. A vehicle occupant protection system including a gas generating system in accordance with claim 1.

10. The gas generating system of claim 1 wherein the baffle has a first opening directly connecting the flow passage and an interior of the baffle.

11. The gas generating system of claim 10 wherein the second housing includes at least one first gas exit aperture for enabling fluid communication between an interior of the second housing and an exterior of the second housing after activation of the gas generating system, and wherein the baffle defines at least one opening separate from the first opening for enabling fluid communication between the baffle chamber and the at least one first gas exit aperture after activation of the gas generating system.

12. A gas generating system comprising:

a polymeric first housing;

a second housing having at least a portion of the first housing positioned therein, the second housing being spaced apart from the first housing;

so as to define an annular fluid flow passage extending therebetween; and

a baffle enclosed within the second housing, the baffle defining a baffle chamber and having an opening enabling fluid communication between the flow passage and the baffle chamber;

the baffle incorporating means for preventing a flow of gas from the first housing directly into the baffle chamber both before and after generation of a gas within the first housing;

wherein all of the gases generated in the first housing are directed radially outwardly from the first housing, then toward the baffle, then radially inwardly into the baffle chamber.

13. A gas generating system comprising:

a polymeric first housing;

a second housing, spaced apart from the first housing;

a baffle having at least a portion thereof positioned within the second housing, the baffle including a first portion and a wall extending from the first portion, the first portion and the wall defining a baffle chamber,

an annular fluid flow passage defined by the first housing and the baffle wall along a first side of the passage and by the second housing along an opposite side of the passage;

the baffle having at least one opening formed in the wall, the at least one opening directly connecting the chamber with the flow passage.

14. The gas generating system of claim 13 wherein the baffle is positioned such that all the gases generated in the first housing are directed radially outwardly from the first housing into the flow passage, then toward the baffle, then radially inwardly through the at least one opening into the baffle chamber.

15. The gas generating system of claim 13 wherein the first housing is in direct contact with the baffle.

16. The gas generating system of claim 13 wherein the first portion is configured to prevent a flow of the gas therethrough directly from the first housing into the chamber both before and after generation of the gas within the first housing.

17. The gas generating system of claim 13 wherein the gases exiting the first housing contact the second housing prior to contacting the baffle element.

18. A vehicle occupant protection system including a gas generating system in accordance with claim 13.

19. An airbag system comprising:

at least one airbag; and

a gas generating system in accordance with claim 13.