Automated dialysis system including touch screen controlled mechanically and pneumatically actuated pumping

• US 8,376,999 B2
• Filed: 11/23/2011
• Issued: 02/19/2013
• Est. Priority Date: 05/24/2002
• Status: Expired due to Term

• Current Assignee: Baxter International Inc.
• Original Assignee: Baxter International Inc.
• Inventors: Busby, Don, Hopping, Peter, Childers, Robert, Kienman, Rick, Richardson, Ian
• Primary Examiner(s): Bouchelle, Laura A
• Application Number:
  US13/303,191
• Publication Number:
  US 20120071816A1
• Time in Patent Office: 454 Days
• Field of Search: 604/27, 604/29, 604/33, 604/35, 604151-153, 604/4.01, 604/6.11, 604/6.15, 604/131, 604/132, 604/141, 604/143, 210/252, 210/257, 210/645, 210/90, 210/416.1
• US Class Current: 604/141
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/156 Constructional details of the cassette, e.g. specific details on material or shape
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/267 used for pumping
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/281 Instillation other than by gravity
• CPC Class Codes: A61M 1/288 Priming priming in extracorporeal blood circuits A61M1/3643
• CPC Class Codes: A61M 2205/127 with provisions for heating or cooling
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/583 by visual feedback

Abstract

A peritoneal dialysis system includes: a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, a stepper motor, a controller including a processor and memory programmed to control the pneumatic source and the stepper motor, and a video monitor operating with a touch screen for sending and receiving information to and from the controller; and a disposable unit including a moveable membrane positioned adjacent to the contact surface, the programmed processor and memory operable to (i) cause the pneumatic source to apply the negative pressure to the membrane so that the negative pressure moves the membrane to conform to a shape of the contact surface and (ii) control the stepper motor so that the membrane follows the piston as the piston is moved away from the disposable unit and moves with the piston as the piston is moved into the disposable unit.

Claims

1. A peritoneal dialysis system comprising:

a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, a stepper motor configured to move the piston, a controller including at least one processor and memory device programmed to control the pneumatic source and the stepper motor, and a video monitor operating with a touch screen to enable a user to send and receive information to and from the controller; and

a disposable unit received by the hardware unit, the disposable unit including a moveable membrane positioned adjacent to and operable with the contact surface of the piston, the piston moveable towards and away from the disposable unit,

wherein the programmed at least one processor and memory of the controller operate to (i) cause the pneumatic source to apply the negative pressure to the moveable membrane so that the negative pressure moves the membrane to conform to a shape of the contact surface and (ii) control the stepper motor so that the shape-contacted membrane follows the piston as the piston is moved away from the disposable unit and moves with the piston as the piston is moved into the disposable unit.

2. The peritoneal dialysis system of claim 1, wherein the controller further controls a valve to allow the moveable membrane to draw fluid into the disposable unit as the piston is moved away from the disposable unit.

3. The peritoneal dialysis system of claim 1, wherein the controller further controls a valve to allow the moveable membrane to push fluid out of the disposable unit as the piston is moved into the disposable unit.

4. The peritoneal dialysis system of claim 1, wherein the video monitor and the touch screen provide at least one input enabling the user to command the controller to cause the stepper motor to operate in a particular way.

5. The peritoneal dialysis system of claim 1, wherein the video monitor and the touch screen provide at least one input enabling the user to command the controller to cause the pneumatic source to operate in a particular way.

6. The peritoneal dialysis system of claim 1, wherein a pumping head of the piston forms the contact surface.

7. The peritoneal dialysis system of claim 1, which includes a plurality of supply lines and a patient line connected to the disposable unit, the patient line for communication with an implanted patient catheter, and which includes a plurality of supply bags containing dialysate for communication with the plurality of supply lines.

8. The peritoneal dialysis system of claim 1, wherein information entered by the user via the video monitor and the touch screen regarding fluid pumping by the piston is used by the controller based upon the stepper motor being one of:

(i) coupled to a ball screw, the ball screw converting rotational motion of the stepper motor to a translational motion for the piston; and

(ii) a linear stepper motor.

9. The peritoneal dialysis system of claim 1, wherein information entered by the user via the video monitor and the touch screen regarding fluid pumping by the piston is used by the controller to determine when to apply negative pressure from the pneumatic source.

10. A peritoneal dialysis system comprising:

a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, a stepper motor configured to move the piston, a controller including at least one processor and memory device programmed to control the pneumatic source and the stepper motor, and a video monitor operating with a touch screen to enable a user to send and receive information to and from the controller; and

a disposable unit received by the hardware unit, the disposable unit including a moveable membrane operable with the contact surface of the piston, the controller programmed to (a) operate the stepper motor so as to move the piston towards and away from the disposable unit and (b) cause the pneumatic source to apply the negative pressure to the moveable membrane of the disposable unit, wherein

(i) the negative pressure causes the moveable membrane to conform to a shape of the contact surface,

(ii) the shape-conformed membrane follows the piston as the piston is moved away from the disposable unit by the stepper motor, and

(iii) the shape-conformed membrane moves with the piston as the piston is moved into the disposable unit by the stepper motor.

11. The peritoneal dialysis system of claim 10, wherein the controller is programmed to repeat (ii) and (iii) a plurality of times to pump fluid to or from a patient.

12. The peritoneal dialysis system of claim 10, wherein the controller is programmed to repeat (ii) and (iii) a specified number of times during a patient fill phase and then pause (ii) and (iii) during a dwell phase.

13. The peritoneal dialysis system of claim 12, wherein the controller is further programmed to repeat (ii) and (iii) a specified number of times during a patient drain phase.

14. The peritoneal dialysis system of claim 13, wherein the specified number of times to repeat (ii) and (iii) during the patient drain phase is based upon information entered via the video monitor and the touch screen.

15. The peritoneal dialysis system of claim 12, wherein the specified number of times to repeat (ii) and (iii) during the patient fill phase is based upon information entered via the video monitor and the touch screen.

16. The peritoneal dialysis system of claim 12, wherein a duration of the dwell phase is based upon information entered via the video monitor and the touch screen.

17. The peritoneal dialysis system of claim 10, which includes at least one pressure sensor, and wherein the controller is configured to accept at least one signal from the at least one pressure sensor and use the at least one signal to control a pressure of fluid pumped by the stepper motor and the moveable membrane.

18. The peritoneal dialysis system of claim 10, wherein the pneumatic source of the hardware unit is configured to apply the negative pressure during (ii) and (iii).

19. A peritoneal dialysis system comprising:

a hardware unit including (a) a piston having a piston head, (b) at least one vacuum source, (c) a controller including at least one processor and memory device programmed to control the vacuum source, and (d) a video monitor operating with a touch screen to enable a user to send and receive information to and from the controller;

a door connected to the hardware unit, the door including a cavity;

a disposable unit received by the hardware unit, the disposable unit including (i) a flexible membrane defining a portion of a pump chamber, the pump chamber received by the door cavity and (ii) a dialysis fluid opening enabling dialysis fluid to be pulled into the pump chamber that includes the portion of the flexible membrane; and

wherein the controller is programmed to receive information from the user via the video monitor and the touch screen and process the information using the at least one processor and memory device, such that when the pump chamber of the disposable unit is received by the cavity, the at least one vacuum source is controlled to apply a vacuum to the membrane of the disposable unit at the pump chamber to draw the membrane to the piston head.

20. The peritoneal dialysis system of claim 19, wherein the disposable unit further includes a plurality of valve areas, the controller further programmed to cause the valve areas to be manipulated such that fluid pumping caused by the mated flexible membrane and piston head can selectively cause, based on information entered via the video monitor and touch screen, fluid to be pumped to or from a patient.