Apparatus systems and methods for flushing gas from catheter of a robotic catheter system

• US 8,377,077 B2
• Filed: 03/02/2011
• Issued: 02/19/2013
• Est. Priority Date: 03/19/2007
• Status: Active Grant

• Current Assignee: Auris Health, Inc. (Johnson & Johnson)
• Original Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Inventors: Reis, Gene
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): LANDRY II, GERALD ERNEST
• Application Number:
  US13/039,181
• Publication Number:
  US 20110152883A1
• Time in Patent Office: 720 Days
• Field of Search: 600431-435, 604118-122, 604151-155, 604246-256, 606/130, 606/249
• US Class Current: 606/130
• CPC Class Codes: A61B 2034/2061 using shape-sensors, e.g. fiber shape sensors with Bragg gratings
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2034/741 Glove like input devices, e.g. "data gloves"
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery

Abstract

Apparatus, systems and methods for flushing a lumen of a catheter instrument to reduce or eliminate bubbles within the lumen. An interface valve is adapted for attachment to a proximal end of the catheter instrument and can receive a working instrument for insertion into the he catheter instrument lumen. A fluid supply line and purge lines are coupled to the interface valve and in fluid communication with at least a portion of the interface valve lumen. Flow of fluid (e.g. saline and a gas such as bubbles) through purge lines is controllable using clamps such that fluid flowing into the interface valve lumen can be manipulated to flow in different directions through different portions of the interface valve lumen for evacuation through different purge lines, thus allowing for purging of forward and backward flows to remove gas or bubbles from the catheter instrument lumen.

Claims

1. An apparatus for sealingly engaging a working instrument configured for insertion into a robotically controlled guide catheter, the apparatus comprising:

a robotically controlled guide catheter;

a chamber body having a proximal end configured for receiving the working instrument and a distal end coupled to a proximal end of the robotically controlled guide catheter, wherein the working instrument includes an elongate body that can be advanced through a lumen defined by the chamber body and into a lumen defined by the robotically controlled guide catheter;

a fastener coupled to the proximal end of the chamber body and to a compressible seal, wherein the fastener is configured such that tightening of the fastener causes the compressible seal to clamp around an outer surface of the working instrument to grip the working instrument;

a bellows assembly coupled to the chamber body and to the robotically controlled guide catheter, wherein the bellows assembly is configured to extend and retract in an axial direction to allow for dithering of the working instrument for the purpose of measuring force at a distal end of the working instrument; and

a compliant seal positioned in the chamber body to provide a fluid tight seal along a portion of the elongate body of the working instrument located within the chamber body, wherein the compliant seal is configured to accommodate the dithering of the working instrument, while maintaining seal integrity around the working instrument.

2. The apparatus of claim 1, wherein a plurality of compliant seals are configured to maintain the fluid tight seal while the working instrument is moved forwards and backwards within the chamber body lumen.

3. The apparatus of claim 2, wherein the plurality of compliant seals are configured to maintain the fluid tight seal during dithering of the working instrument.

4. The apparatus of claim 1, wherein the chamber body is in fluid communication with a purge line arranged to remove bubbles from fluid flowing through the chamber body lumen.

5. The apparatus of claim 1, wherein the compliant, seal is a compliant washer, and the compliant washer defines an aperture through which the elongate body of the working instrument can be advanced, and wherein the fluid tight seal is formed between an inner surface of the compliant washer defining an aperture and an outer surface of the elongate body of the working instrument.

6. The apparatus of claim 1, further comprising a threaded connector configured to secure the chamber body to the fastener.

7. The apparatus of claim 6, wherein the compressible seal is disposed between the threaded connector and the fastener, wherein the compressible seal is capable of assuming an open state and a closed state depending on the force applied to the compressible seal.

8. The apparatus of claim 7, wherein the compressible seal assumes the open state to define an aperture through which the elongate body of the working instrument can be advanced when the fastener is tightened against the threaded connector.

9. The apparatus of claim 1, wherein the chamber body comprises a plurality of compliant seals in the form of dome seals and a plurality of washers.

10. The apparatus of claim 9, wherein the dome seals are dome washers, the chamber body comprising a first dome washer that faces a forward direction towards the guide catheter, and a second dome washer that faces a backwards direction away from the guide catheter.

11. The apparatus of claim 10, wherein the forward facing dome washer seals a proximal end of the chamber body.

12. The apparatus of claim 10, wherein the backward facing dome washer seals a distal end of the chamber body.

13. The apparatus of claim 1, wherein the bellows assembly comprises a purge port that is in fluid communication with a purge line such that fluid flowing through the bellows assembly can be released into the purge line.

14. The apparatus of claim 1, wherein the fastener is configured as a handle suitable for robotic manipulation.

15. The apparatus of claim 1, wherein the bellows assembly is configured to facilitate flushing of the guide catheter.

16. An apparatus for sealingly engaging a working instrument configured for insertion into a robotically controlled elongate instrument, the apparatus comprising:

a robotically controlled elongate instrument;

a chamber body having a proximal end configured for receiving the working instrument and a distal end coupled to a proximal end of the robotically controlled elongate instrument, wherein the working instrument includes an elongate body that can be advanced through a lumen defined by the chamber body and into a lumen defined by the robotically controlled elongate instrument;

a fastener coupled to the proximal end of the chamber body and to a compressible seal, wherein the fastener is configured such that tightening of the fastener causes the compressible seat to clamp around an outer surface of the working instrument to grip the working instrument; and

a compliant seal positioned in the chamber body to provide a fluid tight seal along a portion of the elongate body of the working instrument located within the chamber body, wherein the compliant seat is configured to accommodate robotically controlled manipulation of the working instrument, while maintaining seal integrity around the working instrument.

17. The Apparatus of claim 16, wherein the compliant seal is configured to accommodate dithering of the working instrument for the purpose of measuring force at a distal end of the working instrument, while maintaining seal integrity around the working instrument.

18. The apparatus of claim 16, wherein the chamber body comprises a plurality of compliant seals in the form of dome seals.

19. The apparatus of claim 16, wherein the compliant seal provides a fluid tight seal around the working instrument.

20. The apparatus of claim 16, wherein the compressible seal acts to stabilize the working instrument relative to the chamber body.