Power transducer

• US 8,378,599 B2
• Filed: 01/24/2012
• Issued: 02/19/2013
• Est. Priority Date: 03/10/2008
• Status: Active Grant

• Current Assignee: Hitachi Industrial Equipment Systems Company Limited (Hitachi, Ltd.)
• Original Assignee: Hitachi Industrial Equipment Systems Company Limited (Hitachi, Ltd.)
• Inventors: Ibori, Satoshi, Uchino, Yoshihiro, Watanabe, Hiroshi, Hiraga, Masahiro
• Primary Examiner(s): DUDA, RINA I
• Application Number:
  US13/357,104
• Publication Number:
  US 20120119685A1
• Time in Patent Office: 392 Days
• Field of Search: 318/139, 318/800, 318/801, 318/803, 318/375, 318/376
• US Class Current: 318/375
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02P 3/14 by regenerative braking
• CPC Class Codes: H02P 3/22 by short-circuit or resistive braking

Abstract

The performance of a power transducer is improved while efficiently using a power semiconductor also by managing the permissible duty factor of the power semiconductor in the regenerative braking circuit provided in the power transducer. The user is allowed to set, through an operation panel provided on the power transducer, the resistance value of the regenerative braking resistor for thermally consuming the rotational energy generated during motor deceleration. The power transducer performs the steps of: calculating the current which flows in the regenerative braking circuit from the resistance value setting; obtaining the generation loss of the power semiconductor in the regenerative braking circuit with the calculated current value; and determining the permissible duty factor of the power semiconductor from the obtained generation loss.

Claims

1. A power transducer which outputs alternating current (AC) power having a variable voltage and a variable frequency, the power transducer comprising:

a converter for rectifying an AC voltage of an AC power supply to convert it to a direct current (DC) voltage;

a DC intermediate circuit having a smoothing capacitor for smoothing the DC voltage of the converter;

a detecting circuit for detecting a voltage of the DC intermediate circuit;

a regenerative braking circuit disposed in the DC intermediate circuit;

a drive circuit for driving the regenerative braking circuit when the detecting circuit detects a specified voltage;

a timer for accumulating an operating time of the regenerative braking circuit to obtain a cumulative operating time;

an inverter for converting the DC voltage of the converter to an AC voltage; and

a display unit for displaying a permissible duty factor of a power semiconductor calculated or read from a nonvolatile memory,

wherein a permissible duty factor and a resistance value of a regenerative braking resistor connected to the regenerative braking circuit of the DC intermediate circuit are individually set,

wherein the power transducer performs the steps of;

calculating a value of current which flows in the power semiconductor, which is a switching element, in the regenerative braking circuit from the resistance value set for the regenerative braking resistor;

obtaining a generation loss of the power semiconductor from the calculated current value, and

calculating a permissible duty factor of the power semiconductor; and

determining that the regenerative braking circuit can continuously operate when both the set permissible duty factor of a regenerative braking resistor and the calculated permissible duty factor of the power semiconductor are 100% or more.

2. The power transducer according to claim 1,

wherein the power transducer performs the steps of:

comparing the permissible duty factor of the regenerative braking resistor with the permissible duty factor of the power semiconductor obtained from the resistance value set for the regenerative braking resistor, and;

automatically disconnecting only the power semiconductor in the regenerative braking circuit without breaking the output of the power transducer when the cumulative operating time obtained by the timer reaches the permissible duty factor of the regenerative braking resistor or the permissible duty factor of the power semiconductor, whichever is smaller.

3. The power transducer according to claim 1,

wherein, when the resistance value setting of the regenerative braking resistor is equal to or less than a predetermined minimum permissible resistance value, the permissible duty factor of a power semiconductor in the regenerative braking circuit is displayed on the display unit.

4. The power transducer according to claim 1,

wherein, when the resistance value setting of the regenerative braking resistor is equal to or less than a predetermined minimum permissible resistance value, symbols or characters for indicating a resistance value setting failure are displayed on the display unit.

5. The power transducer given in claim 1, further comprising:

an operation panel which allows the operator to individually set the permissible duty factor and resistance value of the regenerative braking resistor.

6. A power transducer which outputs alternating current (AC) power having a variable voltage and a variable frequency, the power transducer comprising:

a converter for rectifying an AC voltage of an AC power supply to convert it to a direct current (DC) voltage;

a DC intermediate circuit having a smoothing capacitor for smoothing a DC voltage of the converter;

a detecting circuit for detecting a voltage of the DC intermediate circuit;

a regenerative braking circuit disposed in the DC intermediate circuit;

a drive circuit for driving the regenerative braking circuit when the detecting circuit detects a specified voltage;

a timer for accumulating an operating time of the regenerative braking circuit to obtain a cumulative operating time; and

an inverter for converting the DC voltage of the converter to an AC voltage,

a nonvolatile memory for pre-storing correlation data between a generation loss of a power semiconductor in the regenerative braking circuit and a permissible duty factor of the power semiconductor from a resistance value set for the regenerative braking resistor connected to the regenerative braking circuit; and

a display unit for displaying a permissible duty factor of a power semiconductor calculated or read from the nonvolatile memory,

wherein a permissible duty factor and the resistance value of the regenerative braking resistor are individually set,

wherein the power transducer reads from the nonvolatile memory permissible duty factor data of the power semiconductor corresponding to the resistance value set for the regenerative braking resistor, and

wherein, if both the set permissible duty factor of a regenerative braking resistor and the stored permissible duty factor of the power semiconductor are 100% or more, it is determined that the regenerative braking circuit can continuously operate.

7. The power transducer according to claim 6,

wherein the power transducer performs the steps of:

comparing the permissible duty factor of the regenerative braking resistor with the permissible duty factor of the power semiconductor obtained from the resistance value set for the regenerative braking resistor; and

automatically disconnecting only the power semiconductor in the regenerative braking circuit without breaking the output of the power transducer when the cumulative operating time obtained by the timer reaches the permissible duty factor of the regenerative braking resistor or the permissible duty factor of the power semiconductor, whichever is smaller.

8. The power transducer according to claim 6,

wherein, when the resistance value setting of the regenerative braking resistor is equal to or less than a predetermined minimum permissible resistance value, the permissible duty factor of a power semiconductor in the regenerative braking circuit is displayed on the display unit.

9. The power transducer according to claim 6,

wherein, when the resistance value setting of the regenerative braking resistor is equal to or less than a predetermined minimum permissible resistance value, symbols or characters for indicating a resistance value setting failure are displayed on the display unit.

10. The power transducer given in claim 6, further comprising:

an operation panel which allows the operator to individually set the permissible duty factor and resistance value of the regenerative braking resistor.