Active rectification for a variable-frequency synchronous generator

• US 8,378,644 B2
• Filed: 08/28/2009
• Issued: 02/19/2013
• Est. Priority Date: 08/28/2009
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Said, Waleed M., Fang, Si Jian
• Primary Examiner(s): GONZALEZ, JULIO CESAR
• Application Number:
  US12/549,466
• Publication Number:
  US 20110050184A1
• Time in Patent Office: 1,271 Days
• Field of Search: 322/44, 322/87, 322/24, 363/37, 363/39, 318/701
• US Class Current: 322/44
• CPC Class Codes: H02P 21/00 Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
• CPC Class Codes: H02P 9/009 Circuit arrangements for detecting rotor position
• CPC Class Codes: H02P 9/302 Brushless excitation

Abstract

An active rectifier controller decouples measurements of the phase and speed of a variable frequency synchronous generator from measurements of the AC output voltage. The active rectifier controller receives position information representative of the rotor position of the VFSG independent of a load connected to the VFSG that is used to determine the phase position and speed of the VFSG. Based on measurements of the generator speed and phase, the active rectifier controller controls the active rectifier to draw AC currents in-phase with the back-electromotive force (BEMF) voltage of the VFSG.

Claims

1. An active rectifier controller that controls the operation of an active rectifier in converting main alternating current (AC) voltage from a generator to a direct current (DC) output voltage while maintaining AC current drawn from the generator in phase with back electromotive force (BEMF) voltage of the generator, the controller comprising:

a first input for receiving position information representative of the rotor position of the generator independent of a load connected to the generator;

a phase/speed detector that determines phase position and speed of the generator based on the received rotor position information;

a second input connectable to monitor a direct current (DC) output voltage of the active rectifier;

a voltage regulator that generates a current command based on the monitored DC output voltage and determined speed of the generator;

a third input connectable to monitor AC currents drawn by the active rectifier; and

a current regulator that generates PWM control signals based on the current command provided by the voltage regulator, the monitored AC currents, and determined rotor position and speed of the generator provided by the phase/speed detector such that the AC current drawn by the active rectifier remains in-phase with BEMF voltage of the generator.

2. The active rectifier controller of claim 1, wherein the rotor position information received by the first input includes monitored permanent magnet generator (PMG) voltages generated in stator coils associated with a permanent magnet generator portion of the generator.

3. The active rectifier controller of claim 2, wherein the phase/speed detector determines the rotor position and speed of the generator based on the monitored PMG voltages.

4. The active rectifier controller of claim 1, wherein the position information received by the first input includes shaft position input provided by a rotor position detector mounted to monitor position of a shaft connected to the generator.

5. The active rectifier controller of claim 4, wherein the phase/speed detector determines the rotor position and speed of the generator based on the shaft position input provided by the rotor position detector.

6. The active rectifier controller of claim 1, further including:

a torque-to-current ratio calculator that employs stored generator parameters in combination with the determined speed of the generator to calculate a torque-to-current ratio as a function of speed associated with the generator.

7. The active rectifier controller of claim 6, wherein the stored generator parameters includes a maximum generator output power rating, a constant power region generator output voltage value, a constant torque region back electromotive force (BEMF) constant, and number of poles associated with the generator.

8. The active rectifier controller of claim 6, wherein the voltage regulator employs the calculated torque-to-current ratio and the determined speed of the generator to decouple nonlinear characteristics of the system and to calculate the current command required to regulate the desired DC output voltage.

9. A method of controlling an active rectifier to maintain the current drawn by the active rectifier in-phase with the rotor position of the generator, the method comprising:

receiving at a first input receiving position information representative of the rotor position of the generator independent of a load connected to the generator;

determining position and speed information associated with the generator based on the position information received at the first input;

receiving at a second input a monitored DC output voltage generated by the active rectifier;

calculating a torque-to-current ratio associated with the generator based on the determined speed of the generator and stored parameters associated with the generator;

generating a current command based on the monitored DC output voltage, the calculated torque-to-current ratio, and the determined speed of the generator; and

generating control signals provided to the active rectifier based on the current command provided by the voltage regulator.

10. The method of claim 9, wherein the rotor position information received by the first input includes monitored permanent magnet generator (PMG) voltages generated in stator coils associated with a permanent magnet generator portion of the generator.

11. The method of claim 10, wherein determining generator rotor position and speed information associated with the generator is based on the monitored PMG voltages.

12. The method of claim 9, wherein the position information received by the first input includes shaft position input provided by a rotor position detector mounted to monitor position of a shaft connected to the generator.

13. The method of claim 12, wherein the determining position and speed information associated with the generator is based on the shaft position input provided by the rotor position detector.

14. The method of claim 9, wherein the stored parameters include a maximum generator output power rating, a constant power region generator output voltage, a constant torque region back electromotive force (BEMF) constant, and number of poles associated with the generator.

15. A power generation/conversion system comprising:

a variable frequency starter/generator (VFSG) having a permanent magnet generator (PMG) portion, an exciter portion, and a main generator portion that generates an alternating current (AC) output voltage in response to mechanical energy provided by a shaft;

a high-frequency active rectifier connected to convert the AC output voltage provided by the VFSG to a direct current (DC) output voltage;

means for monitoring rotor position information representative of the rotor position of the VFSG independent of a load connected to the VFSG; and

an active rectifier controller for controlling the operation of the high-frequency active rectifier based, in part, on the monitored position information, wherein the active rectifier controller calculates phase position and speed of the VFSG based on the monitored rotor position information and controls the high-frequency active rectifier such that the AC current drawn by the active rectifier remains in-phase with back electromotive force (BEMF) voltages of the VFSG.

16. The power generation/conversion system of claim 15, wherein the means for monitoring position information representative of the rotor position of the VFSG includes:

voltage sensors connected to monitor AC voltages generated in stator coils associated with the PMG portion of the VFSG; and

a phase/speed detector that determines position and speed of the VFSG based on the monitored PMG voltages.

17. The power generation/conversion system of claim 15, wherein the means for monitoring position information representative of the position of the VFSG includes:

a rotor position detector mounted to monitor rotor position of the shaft connected to the VFSG; and

a phase/speed detector that determines position and speed of the VFSG based on the monitored position of the shaft.