Method for the remote detection, localization and monitoring of critical faults in pipelines

• US 8,381,593 B2
• Filed: 04/09/2009
• Issued: 02/26/2013
• Est. Priority Date: 04/24/2008
• Status: Active Grant

• Current Assignee: Eni SPA (Eni Petroleum Company Incorporated)
• Original Assignee: Eni SPA (Eni Petroleum Company Incorporated)
• Inventors: De Lorenzo, Gianpietro, Giunta, Giuseppe, Montini, Alfredo
• Primary Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US12/988,751
• Publication Number:
  US 20110114412A1
• Time in Patent Office: 1,419 Days
• Field of Search: 736/20, 73/405.A, 735/87, 735/92, 736/00, 736/02, 736/49, 702/39, 702/56
• US Class Current: 73/620
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2634 cylindrical from outside
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/4472 Mathematical theories or simulation

Abstract

With a certain pipeline, either underground or deposited on a sea/lake bottom, the formation of critical faults is determined and localized, which arise in the walls of the pipeline, or the growth of an already localized fault is monitored, through a method which detects, by acoustic sensors regularly distributed along the pipeline, the ultrasounds diffused along the walls of the pipeline itself upon the formation of a critical fault, or when a controlled fault increases, and processing, by a remote processor, the digital signals associated with the sound waves to identify the position or evaluate the development of a critical fault.

Claims

1. A method for the remote detection, localization and monitoring of critical faults in underground or underwater pipelines, comprising:

a. arranging, on the outer surface of the pipeline, a first plurality of passive acoustic sensors configured to detect the emission of acoustic waves within the range of ultrasounds;

b. detecting, by means of said passive acoustic sensors, the acoustic waves (ultrasounds) distributed along the walls of the pipeline with the formation of a critical fault or at the moment of a development of a fault already under control;

c. transforming the signals received into electric signals;

d. transmitting the electric signals coming at least from the two passive sensors closest to the critical fault, positioned near said fault, to a data collection centre;

e. transforming each electric signal received into a digital signal sent to a remote processor system, equipped with software, which identifies the reception time of the signal emitted from the fault, relating to said at least two passive sensors close to the fault, by a measurement of the acoustic intensity of the emission hit;

f. identifying and/or monitoring, by means of software, the relative position of the fault that has arisen or that is developing, with respect to said at least two passive sensors which have revealed the sound emission and its distance L (k) from said at least two passive sensors, starting from that furthest away from the fault, by the development of the equation;

L(k) =V_k(s,τ

) ×

t

wherein V_k(s,τ

) is the propagation rate of the acoustic waves relating to the sensor k of said at least two passive sensors, depending on the space (s) that the sound waves must cross through the physical means of the pipeline, the propagation time (t) and the time (τ

) depending on the service state of the sensor k.

2. The method according to claim 1, wherein the passive sensors are positioned in correspondence with potentially critical piping tracts.

3. The method according to claim 1 wherein the passive sensors are arranged over a length of 800-1500 m of pipeline, at distances of 10 to 50 m from each other.

4. The method according to claim 1, wherein the passive sensors are of the piezoelectric type.

5. The method according to claim 1, wherein one or more active acoustic sensors are positioned on the outer surface of the pipeline, which are configured to emit, on command, acoustic waves (ultrasounds) comparable with those emitted by a real fault.