Pile sensing device and method of using the same
First Claim
1. A system for generating a thermal matrix to analyze the integrity of a poured pile at a jobsite that is formed by introducing a curable material into a pile cavity at the jobsite and the curable material solidifying in the pile cavity to form an in place structural pile, the pile cavity extending from a first cavity extent to a second cavity extent at the base of the cavity and the pile cavity having a side wall extending between the first cavity extent to the second cavity extent, the curable material generally filling the pile cavity and engaging the side wall, the system comprising a sensor string positionable in a generally known but permanently fixed position within an associated pile cavity for analysis of an associated curable material introduced into the associated pile cavity, the sensor string having a support line fixable relative to the associated pile cavity in the known and fixed position and extending along a string axis between a first end and a second end, the sensor string having a group of thermal sensors and each thermal sensor of the group being fixed relative to the support line and spaced along the string axis in a known position between the first and second ends and in a permanently fixed position relative to the associated pile cavity, each thermal sensor of the group being configured to independently detect a test temperature of the associated curable material in a permanently fixed sensor range extending around the known position of the particular sensor at the same time as other sensors in the group, each sensor of the group having a unique electronic identification code corresponding to the particular sensor and the known and permanently fixed position of the particular sensor along the axis, wherein the test temperatures of each independent thermal sensor of the sensors in the group of sensors together form a thermal string matrix of thermal activity from temperature readings taken at generally the same time from multiple thermal sensors and associated with the associated curable material within the pile cavity, the thermal string matrix allowing for the detection of temperature variations at multiple locations simultaneously that are associated with the pouring and/or curing of the associated structural pile and the automatic determination of the location of the variations.
1 Assignment
0 Petitions
Accused Products
Abstract
A system for monitoring the forming of a solid object having a sensor string positionable in a forming structure before the curing process and a communication line extending along a string axis between a first and second end. The string further including a plurality of sensors joined to the communication line between the ends and each sensor being mounted at a set position on the line. Each sensor having a sensor body and a sensor housing and the sensor body including an electrical connecter to electrically join an electrical structure to the communication line at the set position. The electrical structure including a temperature sensor configured to monitor temperature near the set position and further including an electronic identification code corresponding to the set position of the sensor along the axis. The system further including a transmitting device for selectively communicating the temperature and identification code.
23 Citations
41 Claims
- 1. A system for generating a thermal matrix to analyze the integrity of a poured pile at a jobsite that is formed by introducing a curable material into a pile cavity at the jobsite and the curable material solidifying in the pile cavity to form an in place structural pile, the pile cavity extending from a first cavity extent to a second cavity extent at the base of the cavity and the pile cavity having a side wall extending between the first cavity extent to the second cavity extent, the curable material generally filling the pile cavity and engaging the side wall, the system comprising a sensor string positionable in a generally known but permanently fixed position within an associated pile cavity for analysis of an associated curable material introduced into the associated pile cavity, the sensor string having a support line fixable relative to the associated pile cavity in the known and fixed position and extending along a string axis between a first end and a second end, the sensor string having a group of thermal sensors and each thermal sensor of the group being fixed relative to the support line and spaced along the string axis in a known position between the first and second ends and in a permanently fixed position relative to the associated pile cavity, each thermal sensor of the group being configured to independently detect a test temperature of the associated curable material in a permanently fixed sensor range extending around the known position of the particular sensor at the same time as other sensors in the group, each sensor of the group having a unique electronic identification code corresponding to the particular sensor and the known and permanently fixed position of the particular sensor along the axis, wherein the test temperatures of each independent thermal sensor of the sensors in the group of sensors together form a thermal string matrix of thermal activity from temperature readings taken at generally the same time from multiple thermal sensors and associated with the associated curable material within the pile cavity, the thermal string matrix allowing for the detection of temperature variations at multiple locations simultaneously that are associated with the pouring and/or curing of the associated structural pile and the automatic determination of the location of the variations.
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24. A method of forming a structural pile at a jobsite that is formed by introducing a curable material into a pile cavity at the jobsite and the curable material solidifying in the pile cavity to form an in place structural pile, the method comprising the steps of:
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providing a sensor string having a support line extending along a string axis between a first end and a second end, the sensor string having a group of thermal sensors and each thermal sensor of the group being fixed relative to the support line and spaced along the string axis in a known position between the first and second ends and in the fixed position, the each sensor of the group being configured to detect a test temperature of fluids or gases around the each sensor in a fixed sensor range extending around the known position of the particular sensor on the support line independently of and simultaneously with other sensors in the group of sensors, the each sensor of the group having a unique electronic identification code corresponding to the particular sensor and the known position of the particular sensor along the sensor axis, the each sensor being configured to communicate the unique identification code and a test temperature relating to the temperature in the fixed sensor range; providing a computing device for receiving data from the sensor string including the unique identification code and the independent test temperatures; positioning the sensor string in a known and fixed position within a pile cavity such that the position of the each sensor in the group within the pile cavity is generally known, but is permanently fixed relative to the pile cavity; associating the unique electronic code of the each sensor to the generally known position of the each sensor in the pile cavity; pouring a curable material into the pile cavity such that the curable material encapsulates each thermal sensor in the group of thermal sensors below a top extent of the curable material; monitoring the test temperatures detected by each sensor of the group of sensors simultaneously; associating the monitored test temperature of a least one sensor with the unique identification code of the at least one sensor to determine the location of the at least one the test temperature with the pile cavity. - View Dependent Claims (25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41)
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Specification