Ultrasonic surgical instruments with partially rotating blade and fixed pad arrangement

• US 8,382,782 B2
• Filed: 02/11/2010
• Issued: 02/26/2013
• Est. Priority Date: 02/11/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Robertson, Galen C., Timm, Richard W., Davis, Craig T., Mumaw, Daniel J., Morgan, Jerome R., Miller, Matthew C., Dannaher, William D.
• Primary Examiner(s): SEVERSON, RYAN J
• Application Number:
  US12/703,877
• Publication Number:
  US 20110196401A1
• Time in Patent Office: 1,111 Days
• Field of Search: 606/167, 606169-171, 606/180, 604/22, 600562-568
• US Class Current: 606/169
• CPC Class Codes: A61B 10/0275 with sample notch, e.g. on the side of inner stylet
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: A61B 2017/320791 with cutter extending outside the cutting window

Abstract

An ultrasonic surgical instrument that supports an ultrasonically excited blade and an outer sheath that can be selectively rotated relative to each other to bring a distal cutting tip of the blade into contact with at least one cutting surface formed on a distal end of the outer sheath. In some embodiments, the distal cutting tip may contact two cutting surfaces located on opposing sides of an opening in the outer sheath through which the distal cutting tip protrudes. Tissue pads may be attached to the cutting surfaces. Various embodiments also include at least one suction lumen.

Claims

1. An ultrasonic surgical instrument, comprising:

a housing;

an outer sheath supported by said housing and protruding therefrom, said outer sheath having a distal blade opening therein that defines at least one cutting surface, said outer sheath having at least one suction lumen therethrough that communicates with said distal blade opening;

an ultrasonic transducer assembly supported by said housing;

a blade coupled to said ultrasonic transducer assembly and extending through said outer sheath such that a distal tip of said blade extends into said distal blade opening and wherein a tissue cutting portion thereof protrudes radially out of said distal blade opening; and

a motor supported by said housing and coupled to one of said ultrasonic transducer assembly and said outer sheath for applying rotational motion thereto such that said tissue cutting portion of said blade is brought into contact with said at least one cutting surface on said outer sheath.

2. The ultrasonic surgical instrument of claim 1 further comprising a tissue pad attached to each said at least one cutting surface.

3. The ultrasonic surgical instrument of claim 2 wherein each said tissue pad has a tissue gripping surface thereon.

4. The ultrasonic surgical instrument of claim 1 wherein said at least one suction lumen comprises:

a main suction lumen extending through said outer sheath; and

a pad lumen extending through said outer sheath and communicating with at least one suction hole through a corresponding one of said at least one cutting surfaces.

5. The ultrasonic surgical instrument of claim 4 further comprising a tissue pad on said corresponding one of said at least one cutting surfaces and having another suction hole communicating with a corresponding one of said at least one suction hole through said cutting surface.

6. The ultrasonic surgical instrument of claim 1 wherein said at least one cutting surface comprises:

a first cutting surface on one lateral side of said blade opening; and

a second cutting surface on another lateral side of said blade opening and wherein said application of rotational motion to one of said ultrasonic transducer and said outer sheath brings said tissue cutting portion of said blade into contact with each of said first and second cutting surfaces.

7. The ultrasonic surgical instrument of claim 6 further comprising a tissue pad on each of said first and second cutting surfaces.

8. The ultrasonic surgical instrument of claim 6 wherein said at least one suction lumen comprises:

a first a pad lumen extending through said outer sheath and communicating with at least one first suction hole through said first cutting surface;

a second pad lumen extending through said outer sheath and communicating with at least one second suction hole through said second cutting surface; and

a main suction lumen extending through said outer sheath and communicating with said blade opening.

9. The ultrasonic surgical instrument of claim 8 further comprising a suction control system communicating with said first and second pad lumens and said main suction lumen.

10. The ultrasonic surgical instrument of claim 9 wherein said suction control system comprises:

a source of suction;

a collection receptacle communicating with said source of suction;

a first suction supply line coupled to said collection receptacle and said first pad lumen;

a second suction supply line coupled to said collection receptacle and said second pad lumen;

a main suction supply line coupled to said collection receptacle and said main suction lumen;

a first valve in said first suction supply line;

a second valve in said second suction supply line; and

a third valve in said main suction supply line.

11. The ultrasonic surgical instrument of claim 6 wherein said tissue cutting portion of said blade has a first tissue cutting edge corresponding to said first cutting surface and a second tissue cutting edge corresponding to said second cutting surface.

12. The ultrasonic surgical instrument of claim 11 wherein said first and second tissue cutting edges are blunt edges.

13. The ultrasonic surgical instrument of claim 1 wherein said distal tip of said blade has an arcuate shape.

14. A method of cutting tissue, comprising:

inserting a blade of a surgical instrument into a patient wherein the blade is attached to a source of ultrasonic motion and extends through a hollow outer sheath wherein a tissue cutting tip of the blade is exposed through a blade opening in the outer sheath and wherein one of the blade and outer sheath is selectively rotatable relative to the other;

positioning the blade and outer sheath such that the blade opening is adjacent to target tissue within the patient;

applying suction through the outer sheath to draw target tissue into the blade opening; and

an oscillating one of the blade and outer sheath relative to the other such that the tissue cutting tip of the blade contacts and traps a portion of the target tissue drawn into the blade opening between the cutting tip and a cutting surface on the outer sheath.

15. The method of claim 14 further comprising retaining the cutting tip of the blade in contact with the target tissue trapped between the cutting tip and the cutting surface for a predetermined dwell time.

16. The method of claim 15 further comprising rotating one of the blade and outer sheath relative to the other upon expiration of said dwell time to contact and trap other tissue between the cutting tip of the blade and another cutting surface on the outer sheath.

17. An ultrasonic surgical instrument, comprising:

a housing;

an outer sheath supported by said housing and protruding therefrom, said outer sheath having a distal blade opening therein that defines at least one cutting surface;

an ultrasonic transducer assembly rotatably supported by said housing;

a blade coupled to said ultrasonic transducer assembly and extending through said outer sheath such that a distal tip of said blade extends into said blade opening wherein a tissue cutting portion thereof protrudes radially out of said blade opening;

a motor supported by said housing and coupled to said ultrasonic transducer assembly for applying rotational motion thereto such that said tissue cutting portion of said blade is brought into contact with said at least one cutting surface; and

means for limiting an amount of torsion experienced by said tissue cutting portion of said blade when in contact with said cutting surface.

18. The ultrasonic surgical instrument of claim 17 wherein said means for limiting comprises a torsional spring operably coupled to said motor and said ultrasonic transducer assembly.

19. The ultrasonic surgical instrument of claim 17 wherein said means for limiting comprises a torsional load cell operably coupled to said motor and said ultrasonic transducer.

20. The ultrasonic surgical instrument of claim 17 wherein said motor comprises a stepper motor with an encoder operably coupled thereto.