Skate
First Claim
1. A skate comprising:
- a skate boot having a non-lasted shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, one or both of the first sub-shell, the second sub-shell being of variable thickness, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and
a ground-engaging assembly disposed on an underside of the skate boot.
4 Assignments
0 Petitions
Accused Products
Abstract
A skate having a skate boot with a non-lasted boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate. Additional sub-shells are possible. Methods of manufacturing the skate boot shell, including molding and build-up, are also disclosed.
119 Citations
25 Claims
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1. A skate comprising:
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a skate boot having a non-lasted shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the second sub-shell being interior to and adjoining the first sub-shell, one or both of the first sub-shell, the second sub-shell being of variable thickness, the first sub-shell comprising a first material having a first density and the second sub-shell comprising a second material having a second density, the second density being less than the first density, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion; and a ground-engaging assembly disposed on an underside of the skate boot. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A method of manufacturing a non-lasted skate boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion, the method comprising:
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(i) non-lastedly forming the first three-dimensional sub-shell from first material having a first density, the first sub-shell having an inner surface; (ii) non-lastedly forming the second three-dimensional sub-shell, separately from the first sub-shell and from a second material having a second density lower than the first density , the second sub-shell having an outer surface registerable with the inner surface of the first sub-shell; (iii) placing the second sub-shell within an interior of the first sub-shell such that the outer surface of the second sub-shell registers with the inner surface of the first sub-shell; and (iv) securing the second sub-shell to the first sub-shell to form the shell having the heel portion, the ankle portion, the lateral portion, the medial portion and the sole portion. - View Dependent Claims (18, 19)
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20. A method of manufacturing a non-lasted skate boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion, the method comprising:
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(i) non-lastedly forming the first three-dimensional sub-shell from a first material having a first density, the first sub-shell having an inner surface; and (ii) non-lastedly forming the second three-dimensional sub-shell within and secured to the first sub-shell, and from a second material having a second density lower than the first density, the second sub-shell having an outer surface registering with the inner surface of the first sub-shell. - View Dependent Claims (21, 22)
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23. A method of manufacturing a non-lasted skate boot shell, the shell having a first non-lasted three-dimensional sub-shell and a second non-lasted three-dimensional sub-shell, the shell being shaped so as to have a heel portion, an ankle portion, a lateral portion, a medial portion, and a sole portion, the method comprising:
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(i) non-lastedly forming the second three-dimensional sub-shell from a second material, the second sub-shell having an outer surface; and (ii) non-lastedly forming the first three-dimensional sub-shell around and secured to the second sub-shell from a first material having a higher density than that of the second material, the first sub-shell having an inner surface registering with the outer surface of the second sub-shell. - View Dependent Claims (24, 25)
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Specification