Lens with TIR for off-axial light distribution

• US 8,388,193 B2
• Filed: 07/15/2008
• Issued: 03/05/2013
• Est. Priority Date: 05/23/2008
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: Ruud Lighting Incorporated (Wolfspeed, Inc.)
• Inventors: Wilcox, Kurt S., Castillo, Mario A.
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US12/173,721
• Publication Number:
  US 20090290360A1
• Time in Patent Office: 1,694 Days
• Field of Search: 362/327, 362/147, 362/148, 362/236, 362/311.06, 362/311.1, 362/335, 362/153.1
• US Class Current: 362/327
• CPC Class Codes: F21S 8/02 of recess-mounted type, e.g. downlighters specially adapted for vehicle exteriors F21S41/00-F21S45/00
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00

Abstract

A lens for directing light from a light emitter in a preferential-side off-axial direction with respect to the emitter axis. The lens includes an emitter-adjacent base end forming an opening, an inner surface extending from the base end and forming a void, an output-end surface configured to direct light toward the preferential side, and an outer lateral surface configured for TIR to direct light toward the output-end surface, whereby substantially all light from the emitter exits the output-surface predominantly toward the preferential side. Another aspect of this invention is a recessed lighting fixture utilizing the inventive lens.

Claims

1. A lens for directing light from a light emitter in a preferential-side off-axial direction with respect to the emitter axis, comprising:

an emitter-adjacent base end forming an opening around the emitter axis;

an inner surface defining a void with a surrounding lateral surface formed about the emitter axis and extending from the opening to terminate at an end surface which has a substantially planar portion extending from the preferential side at least to near the emitter axis and extends away from the base end to a position farthest therefrom to meet the surrounding lateral surface across from the preferential side;

an output-end surface transverse the emitter axis; and

a total internal reflection (TIR) surface radially beyond the void and configured for directing light received from the inner surface of the void toward the output-end surface,

whereby light from the emitter exits the output-end surface predominantly toward the preferential side.

2. The lens of claim 1 wherein the surrounding lateral surface is substantially cylindrical.

3. The lens of claim 2 wherein the substantially cylindrical lateral surface has a right cylindrical shape of substantially circular cross-section.

4. The lens of claim 1 wherein the TIR surface extends from the base end to terminate proximal to the output-end surface at distances from the emitter axis which are greatest on the preferential side and gradually decrease toward the non-preferential side.

5. The lens of claim 4 wherein the TIR surface has angles of divergence with respect to the emitter axis which are the greatest on the preferential side and gradually decrease toward the non-preferential side.

6. The lens of claim 1 wherein the output-end surface is substantially planar.

7. The lens of claim 6 wherein the emitter-adjacent base end is a planar surface which is substantially perpendicular to the emitter axis.

8. The lens of claim 7 wherein the output-end surface is angled toward the non-preferential side, with the edge of such output-end surface on the preferential side being farthest from the plane of the base end.

9. The lens of claim 1 wherein the TIR surface is an outer surface with an outward flange thereabout.

10. The lens of claim 9 wherein the outward flange includes a reference mark indicating an orientation of the preferential side during installation of the lens over the emitter.

11. The lens of claim 1 wherein the substantially planar portion of the inner surface transitions from near the emitter axis to a convex portion that is on the non-preferential side and meets the surrounding lateral surface at a position farthest from the base end.

12. A lens for directing light from a light emitter in a preferential-side off-axial direction with respect to the emitter axis, comprising:

an emitter-adjacent base end forming an opening around the emitter axis;

an inner surface extending from the opening and defining a void terminating with an end surface which is configured to direct light from the emitter toward the preferential side and extends from the preferential side away from the base end across from the preferential side, the end surface having a substantially planar portion extending from the preferential side at least to near the emitter axis;

an output-end surface; and

a lateral surface radially beyond the void and configured for directing light received from the inner surface toward the output-end surface,

whereby light from the emitter exits the output-end surface predominantly toward the preferential side.

13. The lens of claims 12 wherein the lateral surface extends from the base end to terminate proximal to the output-end surface at distances from the emitter axis which are greatest on the preferential side and gradually decrease toward the non-preferential side.

14. The lens of claim 12 wherein the substantially planar portion of the inner end surface transitions from near the emitter axis to a convex portion that is on the non-preferential side.

15. A lens for directing light from a light emitter in a preferential-side off-axial direction with respect to the emitter axis, comprising:

an emitter-adjacent base end forming an opening around the emitter axis ;

an inner surface extending from the opening and defining a void;

an output-end surface transverse the emitter axis; and

a total internal reflection (TIR) surface configured for directing light received from the inner surface toward the output-end surface, the TIR surface extending from the base end around the inner surface to terminate proximal to the output-end surface at distances from the emitter axis which are greatest on the preferential side and gradually decrease around the inner surface toward the non-preferential side,

whereby light from the emitter exits the output-end surface predominantly toward the preferential side.

16. The lens of claim 15 wherein the TIR surface has angles of divergence with respect to the emitter axis which are the greatest on the preferential side and gradually decrease toward the non-preferential side.

17. The lens of claim 15 wherein the output-end surface is substantially planar.

18. The lens of claim 15 wherein the emitter-adjacent base end is a planar surface which is substantially perpendicular to the emitter axis.

19. The lens claim 18 wherein the output-end surface is angled toward the non-preferential side, with the edge of such output-end surface on the preferential side being farthest from the plane of the base end.

20. The lens of claim 15 wherein the TIR surface is an outer surface with an outward flange thereabout.

21. The lens of claim 20 wherein the outward flange includes a reference mark indicating an orientation of the preferential side during installation of the lens over the emitter.