Waterproof connector with board-mounted soldering plate for improved sealing

• US 8,388,380 B1
• Filed: 10/20/2011
• Issued: 03/05/2013
• Est. Priority Date: 10/20/2011
• Status: Active Grant

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Van der Steen, Hendrikus P. G.
• Primary Examiner(s): Leon, Edwin A.
• Assistant Examiner(s): PATEL, HARSHAD C
• Application Number:
  US13/278,079
• Time in Patent Office: 502 Days
• Field of Search: 439/607.36, 439/607.35, 439/607.37, 439/607.4, 439/607.01, 439/660
• US Class Current: 439/607.36
• CPC Class Codes: H01R 12/724 containing contact members forming a right angle
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings

Abstract

A waterproof connector for mounting to a circuit board includes an insulative housing, a number of contacts fixed in the insulative housing, a metallic shell enclosing the insulative housing and a soldering plate fixed to a peripheral wall of the metallic shell. The insulative housing includes a tongue portion residing in a receiving space which is jointly formed by the insulative housing and the metallic shell. The peripheral wall defines a pair of latch holes in communication with the receiving space for locking with an inserted plug connector. The soldering plate is fixed to the peripheral wall so as to seal the pair of latch holes. The soldering plate is located between the peripheral wall and the circuit board. The soldering plate includes at least one emboss for surface mounting onto the circuit board.

Claims

1. A waterproof connector for mounting to a circuit board, comprising:

an insulative housing comprising a tongue portion;

a plurality of contacts fixed in the insulative housing, each contact comprising a contacting portion exposed on the tongue portion;

a metallic shell enclosing the insulative housing to jointly define a receiving space accommodating the tongue portion, the metallic shell comprising a peripheral wall defining a pair of latch holes in communication with the receiving space, the pair of latch holes being adapted for locking with an inserted plug connector; and

a soldering plate fixed to the peripheral wall and covering the pair of latch holes, the soldering plate being located below the peripheral wall, the soldering plate comprising at least one embossment for surface mounting onto the circuit board.

2. The waterproof connector as claimed in claim 1, wherein the soldering plate is flat shaped and is substantially located in a horizontal plane.

3. The waterproof connector as claimed in claim 1, wherein the metallic shell comprises a top wall, a bottom wall, and a pair of side walls with the receiving space formed therebetween, the peripheral wall being the bottom wall of the metallic shell.

4. The waterproof connector as claimed in claim 3, wherein the peripheral wall comprises a pair of tabs neighboring the pair of latch holes, the tabs protruding downwardly beyond a bottom surface of the peripheral wall, the soldering plate defining a pair of recesses receiving the pair of tabs.

5. The waterproof connector as claimed in claim 3, wherein the insulative housing comprises a base portion from which the tongue portion protrudes, the base portion comprising a block protruding downwardly beyond the peripheral wall, each contact comprising a soldering tail exposed to an exterior from the block, the soldering plate defining a cutout to receive the block.

6. The waterproof connector as claimed in claim 5, further comprising a Mylar sheet sandwiched between the peripheral wall and the soldering plate.

7. The waterproof connector as claimed in claim 6, wherein the Mylar sheet defines at least one opening, the soldering plate comprising at least one protrusion and a corresponding indent at the back of the at least one protrusion, the at least one protrusion extending through the at least one opening to be much closer to the peripheral wall and the indent being adapted for laser welding.

8. The waterproof connector as claimed in claim 3, wherein the bottom wall defines an end gap which is sealed by the soldering plate.

9. The waterproof connector as claimed in claim 1, wherein the soldering plate is fixed to the peripheral wall via spot welding, or via laser welding, or via laser welding in combination with reflow solder, or by conductive glue or epoxy.

10. A waterproof connector for mounting to a circuit board, comprising:

an insulative housing comprising a tongue portion;

a plurality of contacts fixed to the insulative housing;

a metallic shell comprising a top wall, a bottom wall, and a pair of side walls together defining a receiving space, the insulative housing being enclosed by the receiving space, the bottom wall defining a pair of latch holes in communication with the receiving space for locking with an inserted plug connector; and

a soldering member fixed to the bottom wall, the soldering member comprising a flat plate sealing the pair of latch holes and at least one standoff bent downwardly from the flat plate for straddling onto the circuit board, the at least one standoff separating the flat plate a distance from the circuit board.

11. The waterproof connector as claimed in claim 10, wherein there are provided two standoffs bent downwardly from lateral edges of the flat plate, the standoffs extending sidewardly up to corresponding side walls of the metallic shell.

12. The waterproof connector as claimed in claim 10, wherein the standoff comprises a vertical portion perpendicular to the flat plate and a horizontal bracket bent sidewardly and inwardly from the vertical portion, the horizontal bracket being located under the flat plate and being supported onto the circuit board.

13. The waterproof connector as claimed in claim 10, further comprising a Mylar sheet sandwiched between the bottom wall and the flat plate.

14. The waterproof connector as claimed in claim 10, wherein the bottom wall comprises a pair of tabs neighboring the pair of latch holes, the tabs protruding downwardly beyond the bottom wall, the soldering plate defining a pair of recesses receiving the pair of tabs.

15. An electrical receptacle connector assembly for use with a complementary plug connector, comprising:

an electrical connector including;

an insulative housing defining a base portion with a mating tongue extending forwardly therefrom;

a plurality of contacts disposed in the housing with contacting sections exposed upon the mating tongue;

a metallic shell enclosing the base portion and cooperating with the mating tongue to form a mating port thereof;

at least one through hole formed in a bottom wall of the metallic shell for locking a latch of the plug connector; and

a metallic soldering plate covering an undersurface of the bottom wall;

wherein

said soldering plate defines upper and lower sections offset from each other in a vertical direction at upper and lower levels, respectively, under condition that an upper face of the upper section upwardly abuts against the undersurface of the bottom wall of the shell while a bottom face of the lower section is adapted for downwardly abutting against a printed circuit board.

16. The electrical connector assembly as claimed in claim 15, wherein the upper face of the upper section of the soldering plate is soldered to the undersurface of the bottom wall, and the bottom face of the lower section is configured to be soldered upon the printed circuit board.

17. The electrical connector assembly as claimed in claim 15, wherein a portion of the lower section is located proximate the through hole in a front-to-back direction perpendicular to the vertical direction.

18. The electrical connector assembly as claimed in claim 15, wherein the portion of the lower section defines an upward recess to receive therein a downward tab which is used for guidably holding the latch of the plug connector.

19. The electrical connector assembly as claimed in claim 18, wherein said recess is not laterally communicative to an exterior.

20. The electrical connector assembly as claimed in claim 15, wherein the bottom surface of the lower section is coplanar with tail sections of the contacts exposed behind the housing.