Systems and methods for rotating and coating an implantable device

• US 8,389,041 B2
• Filed: 06/17/2010
• Issued: 03/05/2013
• Est. Priority Date: 06/17/2010
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: O'Neill, David, Coates, Matthew
• Primary Examiner(s): VANOY, TIMOTHY C
• Application Number:
  US12/817,544
• Publication Number:
  US 20110311713A1
• Time in Patent Office: 992 Days
• Field of Search: 427/2.1, 427/2.25, 269/289.R
• US Class Current: 427/2.1
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: B05B 12/122 responsive to presence or shape of target B05B12/124 takes precedence
• CPC Class Codes: B05B 13/0228 the movement of the objects being rotative B05B13/0242 takes precedence
• CPC Class Codes: B05B 17/0623 coupled with a vibrating horn
• CPC Class Codes: B05D 1/002 the substrate being rotated
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 2254/02 Applying the material on the exterior of the tube
• CPC Class Codes: B05D 2254/04 Applying the material on the interior of the tube

Abstract

A method for applying a coating to an implantable device is disclosed. The method includes positioning an implantable device relative to an ultrasonic material delivery apparatus. The implantable device is rotated at a relative speed. The relative speed may be more than 120 revolutions per minute. An application material is applied to the implantable device using the ultrasonic material delivery apparatus. The relative speed may be sufficient to reduce the size of at least a portion of droplets of the application material. A system for rotating an implantable device is disclosed. The system includes an implantable device and a rotation system configured to rotate the implantable device. A longitudinal axis of the implantable device and a longitudinal axis of a rotation member of the rotation system may be offset a desired dimension. An inside diameter of the implantable device may be larger than an outside diameter of a rotation member.

Claims

1. A method for applying a coating to an implantable device, comprising:

positioning an implantable device relative to a material delivery apparatus;

rotating the implantable device at a relative speed of more than about 120 revolutions per minute relative to a rotation member upon which the implantable device is disposed; and

producing a spray pattern of an application material using the material delivery apparatus.

2. The method of claim 1, wherein the relative speed is between about 200 revolutions per minute and about 3000 revolutions per minute.

3. The method of claim 2, wherein a distance between the implantable device and the material delivery apparatus is between about 1 mm and about 50 mm.

4. The method of claim 1, wherein the implantable device is a stent.

5. A method for applying a coating to an implantable device, comprising:

positioning an implantable device relative to a material delivery apparatus;

producing a spray pattern of an application material using the material delivery apparatus; and

rotating the implantable device at a relative speed sufficient to reduce the size of a portion of droplets of the spray pattern.

6. The method of claim 5, wherein the relative speed is generally sufficient to deflect a portion of the droplets of the spray pattern from a first portion of the implantable device toward a second portion of the implantable device.

7. The method of claim 5, wherein the relative speed is generally sufficient to coat at least a portion of an internal surface with application material without increasing a flow rate of the application material.

8. The method of claim 5, wherein the relative speed is generally sufficient to reduce buildup of the application material.

9. A system for rotating an implantable device, the system comprising:

an implantable device having a first longitudinal axis and an inside diameter; and

a rotation system configured to rotate said implantable device including a rotation member having a second longitudinal axis and an outside diameter, said rotation member being rotationally associated with a rotation mechanism, and when said first longitudinal axis and said second longitudinal axis are generally parallel said first longitudinal axis and said second longitudinal axis are offset a desired dimension.

10. The system of claim 9, wherein said desired dimension is between about 0.02 mm and about 1.97 mm.

11. The system of claim 9, wherein said desired dimension is between about 0.3 mm and about 0.5 mm.

12. The system of claim 9, wherein said desired dimension is between about 5% and about 5000% of said outside diameter of said rotation member.

13. A system for rotating an implantable device, the system comprising:

an implantable device having an inside diameter;

a rotation system configured to rotate said implantable device, said rotation system including a rotation member having an outside diameter, said rotation member being rotationally associated with a rotation mechanism of the rotation system and rotational relative to the implantable device disposed upon the rotation member, and said outside diameter of said rotation member in contact with said implantable device during rotation being smaller than said inside diameter of said implantable device.

14. The system of claim 13, wherein said inside diameter of said implantable device is between about 0.05 mm and about 2.0 mm.

15. The system of claim 13, wherein said outside diameter of said rotation member is between about 0.03 mm and about 1.7 mm.

16. The system of claim 13, wherein said outside diameter of said rotation member is between about 0.5 mm and about 0.7 mm and said inside diameter of said implantable device is about 1.0 mm.

17. The system of claim 13, wherein said outside diameter of said rotation member is more than about 5% and less than about 100% of said inside diameter of said implantable device.

18. The system of claim 13, wherein said outside diameter of said rotation member is more than about 50% and less than about 70% of said inside diameter of said implantable device.

19. A method for rotating an implantable device, the method comprising:

positioning a generally annular implantable device having an inner surface relative to a rotation member having an outer surface such that less than the entire inner surface of the implantable device and less than the entire outer surface of the rotation member that is possible of being in general contact with each other are in general contact with each other; and

applying a rotational force to the rotation member, such that the rotation member begins to rotate at a specified rotation speed causing at least a portion of the outer surface of the rotation member to apply a frictional force to at least a portion of the inner surface of the implantable device and rotate the implantable device relative to the rotation member.

20. The method of claim 19, wherein the frictional force between the rotation member and the implantable device causes the implantable device to rotate at a speed corresponding to the specified rotation speed of the rotation member.

21. The method of claim 19, wherein the frictional force between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the implantable device is due to the build up of kinetic energy between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the implantable device when the rotation member is rotated relative to the implantable device.

22. The method of claim 19, wherein the frictional force between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the implantable device is due to the build up of kinetic energy between at least a portion of the outer surface of the rotation member, at least a portion of the inner surface of the implantable device, and a fluid between at least a portion of the outer surface of the rotation member and at least a portion of the inner surface of the implantable device when the rotation member is rotated relative to the implantable device.