Systems and methods for protecting three-phase motors

• US 8,390,221 B2
• Filed: 09/23/2011
• Issued: 03/05/2013
• Est. Priority Date: 09/27/2010
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Jayanth, Nagaraj B., Warner, Wayne R.
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US13/242,725
• Publication Number:
  US 20120075754A1
• Time in Patent Office: 529 Days
• Field of Search: 318/432, 318/445, 361/26, 361/22, 361/23, 361/24
• US Class Current: 318/376
• CPC Class Codes: F25B 2700/151 of the compressor motor
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21156 of the motor
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: F25D 29/006 Safety devices
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 5/041 additionally responsive to excess current H02H5/048 takes precedence
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements
• CPC Class Codes: H02H 7/0852 directly responsive to abnormal temperature by using a temperature sensor in a control circuit H02H7/0833

Abstract

A system for protecting a three-phase electric motor of a compressor, the motor receiving first, second, and third phases from a three-phase power supply, the system including a single-phase line break protector, a first current sensor, and a control module. The single-phase line break protector disconnects the motor from the first phase in response to a temperature being greater than a predetermined temperature threshold. The first current sensor measures a current through the single-phase line break protector. The control module determines a current value based on the measured current, and disconnects the motor from the second and third phases in response to the current value being less than or equal to a predetermined threshold.

Claims

1. A system for protecting a three-phase electric motor of a compressor, the motor receiving first, second, and third phases from a three-phase power supply, the system comprising:

a single-phase line break protector that disconnects the motor from the first phase in response to a temperature being greater than a predetermined temperature threshold;

a first current sensor that measures a current through the single-phase line break protector; and

a control module that (i) determines a current value based on the measured current, and (ii) disconnects the motor from the second and third phases in response to the current value being less than or equal to a predetermined threshold,

wherein the control module disconnects the motor from the first, second, and third phases when the current value is less than or equal to the predetermined threshold, and

wherein the current value includes one of a peak of the measured current during a predetermined period and a root mean squared (RMS) of the measured current during the predetermined period.

2. The system of claim 1, wherein the predetermined threshold is zero.

3. The system of claim 1, wherein the control module reconnects the motor to the second and third phases after a predetermined shutdown period after disconnecting the second and third phases.

4. The system of claim 1, wherein the single-phase line break protector includes first and second elements that selectively conduct the current, wherein the first and second elements bend based on the temperature, and wherein the temperature is based on a magnitude of the current.

5. The system of claim 4, wherein at least one of the first and second elements is a bimetallic element.

6. The system of claim 4, wherein the single-phase line break protector further includes first and second contacts that are electrically connected to the first and second elements, respectively, wherein the first and second contacts separate when the first and second elements bend thereby disconnecting the motor from the first phase.

7. The system of claim 1, wherein the single-phase line break protector is located proximate to a winding of the motor, and wherein the temperature is based on heat generated by the winding during operation of the motor.

8. The system of claim 1, wherein the control module, in response to occurrences of disconnecting the motor from the second and third phases, transmits a report to a remote device via a network.

9. A system for protecting a three-phase electric motor of a compressor, the motor receiving first, second, and third phases from a three-phase power supply, the system comprising:

a single-phase line break protector that disconnects the motor from the first phase in response to a temperature being greater than a predetermined temperature threshold;

a first current sensor that measures a current through the single-phase line break protector;

a control module that determines a current value based on the measured current, and (ii) disconnects the motor from the second and third phases in response to the current value being less than or equal to a predetermined threshold, wherein the control module disconnects the motor from the first, second, and third phases when the current value is less than or equal to the predetermined threshold; and

a second current sensor that measures a current corresponding to one of the second and third phases,

wherein the control module selectively detects at least one of a phase loss and reversed phase sequence based on the measured currents, and

wherein the control module disconnects the motor from the second and third phases in response to one or more of the phase loss and the reversed phase sequence being detected.

10. A method for protecting a three-phase electric motor of a compressor, the motor receiving first, second, and third phases from a three-phase power supply, the method comprising:

disconnecting the motor from the first phase using a single-phase line break protector in response to a temperature being greater than a predetermined temperature threshold;

measuring a current through the single-phase line break protector;

determining a current value based on the measured current;

disconnecting the motor from the second and third phases in response to the current value being less than or equal to a predetermined threshold; and

disconnecting the motor from the first, second, and third phases in response to the current value being less than or equal to the predetermined threshold,

wherein the current value includes one of a peak of the measured current during a predetermined period and a root mean squared (RMS) of the measured current during the predetermined period.

11. The method of claim 10, wherein the predetermined threshold is zero.

12. The method of claim 10, further comprising reconnecting the motor to the second and third phases after a predetermined shutdown period after disconnecting the second and third phases.

13. The method of claim 10, wherein the single-phase line break protector includes a bimetallic element that electrically separates first and second contacts in response to the temperature.

14. The method of claim 10, wherein the single-phase line break protector is located proximate to a winding of the motor, and wherein the temperature is based on heat generated by the winding during operation of the motor.

15. The method of claim 10, further comprising, in response to occurrences of the disconnecting, transmitting a report to a remote device via a network.

16. A method for protecting a three-phase electric motor of a compressor, the motor receiving first, second, and third phases from a three-phase power supply, the method comprising:

disconnecting the motor from the first phase using a single-phase line break protector in response to a temperature being greater than a predetermined temperature threshold;

measuring a current through the single-phase line break protector;

determining a current value based on the measured current;

disconnecting the motor from the second and third phases in response to the current value being less than or equal to a predetermined threshold;

disconnecting the motor from the first, second, and third phases in response to the current value being less than or equal to the predetermined threshold;

measuring a current corresponding to one of the second and third phases;

selectively detecting at least one of a phase loss and reversed phase sequence based on the measured currents; and

disconnecting the motor from the second and third phases in response to one or more of the phase loss and the reversed phase sequence being detected.