RFID tag monitoring system

• US 8,395,508 B2
• Filed: 04/08/2010
• Issued: 03/12/2013
• Est. Priority Date: 09/23/2009
• Status: Active Grant

• Current Assignee: DJB Group LLC, Wistron NeWeb Corporation (Wistron Corporation)
• Original Assignee: DJB Group LLC, Wistron NeWeb Corporation (Wistron Corporation)
• Inventors: Burnside, Walter D., Cheng, Kai-Hong, Ho, Yumin Shane
• Primary Examiner(s): Previl, Daniel
• Application Number:
  US12/756,210
• Publication Number:
  US 20110068925A1
• Time in Patent Office: 1,069 Days
• Field of Search: 340/572.7, 3405721-5726, 3405728-5729, 340/539.1, 340/568.1, 340/10.1, 340/10.4
• US Class Current: 340/572.7
• CPC Class Codes: G06K 7/0008 General problems related to the reading of electronic memory record carriers, independent of its reading method, e.g. power transfer
• CPC Class Codes: G06K 7/10356 using a plurality of antennas, e.g. configurations including means to resolve interference between the plurality of antennas
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An RFID tag monitoring system with multiple reader units each equipped with processing capacity sufficient to enable the unit to operate autonomously under its own command and control as well as to register in its individual memory the identity of all of the items that potentially could be present at any particular time at a zone or zones to which it is assigned as well as the particular zone at which a specific RFID tagged item is found; data compression at the reader units permits timely reporting of inventory to a main computer.

Claims

1. An RFID tag monitoring system comprising a main computer, a plurality of RFID reader units and a plurality of RFID antennas connected to the reader units, the reader units being located near an associated zone or zones where RFID tagged items are expected to be present and being connected to the main computer by a network, each of said readers being operably connected to at least one antenna, each antenna being arranged to illuminate and detect RFID tags in an associated one of said zones, the reader units each having electronic processing capacity and memory for and being programmed to process signals from RFID tags detected by an associated antenna to an inventory data file stored in said reader unit and to transmit said inventory data file to the main computer through said network.

2. An RFID tag monitoring system as set forth in claim 1, wherein each of said reader units has sufficient processing capacity and is programmed to identify RFID tagged items added or removed to determine changes over time in an associated zone.

3. An RFID tag monitoring system as set forth in claim 2, wherein each of said reader units has sufficient processing capacity and is programmed to identify to the main computer, from time-to-time, only items added or removed from an associated zone.

4. An RFID tag monitoring system as set forth in claim 1, wherein each reader unit has capacity and is programmed to record and transmit to the main computer the identity of the zone in which an RFID tagged item is indicated to have been added or from which an RFID tagged item is indicated to have been removed.

5. An RFID tag monitoring system as set forth in claim 1, wherein each reader unit monitors a plurality of zones through connection with a plurality of antennas.

6. An RFID tag monitoring system as set forth in claim 5, wherein each zone is illuminated by a plurality of antennas arranged with multiple spatial diversities.

7. An RFID tag monitoring system as set forth in claim 5, wherein each zone is illuminated by a plurality of antennas arranged with multiple orientation diversities.

8. An RFID tag monitoring system as set forth in claim 5, wherein each reader unit has a plurality of ports, and each port is associated with a unique zone.

9. An RFID tag monitoring system as set forth in claim 8, wherein each reader unit has an associated RF switch controlled by the reader unit, each RF switch being arranged to selectively couple one of a plurality of antennas to the reader unit, each RF switch and the associated antennas being assigned to a single RFID tagged item receiving zone.

10. An RFID tag monitoring system comprising a main computer and a plurality of RFID tag reader units communicating with the main computer with a common network, each reader unit having multiple ports with each port assigned to a separate zone of space, at least one antenna being assigned to each port and the zone associated with the port, each reader unit having an associated processor arranged to store the identity of all of the RFID tagged items located in the zones associated with the reader unit'"'"'s ports including, for each item, the zone of the antenna locating the item.

11. An RFID tag monitoring system as set forth in claim 10, wherein the reader unit is programmed to autonomously report to the main computer the inventory of RFID tagged items and the identity of the zone at which each item is located.

12. An RFID tag monitoring system as set forth in claim 10, wherein the main computer and reader units are in a wired network.

13. An RFID tag monitoring system as set forth in claim 12, wherein the network is an Ethernet network.

14. An RFID tag monitoring system as set forth in claim 10, wherein the main computer and reader units are in a wireless network.

15. An RFID tag monitoring system as set forth in claim 10, wherein the reader units are each programmed to produce a limited report to the main computer of the identity of items added or removed from its associated zones.

16. An RFID tag monitoring system as set forth in claim 10, wherein each reader unit has a plurality of antennas for each zone.

17. An RFID tag monitoring system as set forth in claim 16, wherein said antennas are arranged to provide multiple spatial diversities.

18. An RFID tag monitoring system as set forth in claim 16, wherein said antennas are arranged to provide multiple orientation diversities.

19. An RFID tag monitoring system as set forth in claim 16, wherein the antennas of each port of each reader unit are operated through an RF switch controlled by the reader unit.

20. A method of monitoring a space for the presence of RFID tagged items comprising dividing the space into a plurality of zones, locating an RFID reader unit in proximity to each zone, the RFID reader units being provided with data processing capacity and a port connected to a plurality of antennas, positioning at least one antenna to read RFID tags in an associated one of said zones, operating the antenna or antennas of each zone through a respective reader port, receiving RFID tag data from each antenna, decoding the RFID tag signals to identify the number of the tag present in each zone, and storing in memory of the reader unit the tag information and indicated zone location of tags.

21. A method as set forth in claim 20, wherein a reader is provided with multiple ports, each port being assigned to a separate zone.

22. A method of monitoring a space as set forth in claim 21, wherein the reader units are programmed to report the identify of RFID tagged items added or removed from their respective zones separately from a full report of all of the RFID tagged item inventory present in the respective zones at a particular time.

23. A method of monitoring the presence of RFID tagged items at a space, comprising connecting a main computer and a plurality of RFID reader units in a common network, providing each reader unit with sufficient processing capacity for independent self command and control, connecting each reader unit to at least one antenna exclusive of the other readers and arranged to survey an associated zone that is part of the space being monitored, operating each reader unit and a respective antenna to detect the presence of RFID tags in the zone to which the antenna is associated, decoding RFID signals from the RFID tags in the associated zone to item data, storing the detected item data in memory to form an inventory of items and from time-to-time sending the inventory data to the main computer.

24. A method as set forth in claim 23, wherein the reader units operate autonomously.

25. A method as set forth in claim 24, wherein each reader unit is free of synchronization with the operation of other reader units.

26. A method as set forth in claim 23, including providing the reader units with a processing capacity and program to determine changes from time-to-time in the inventory data representing additions or removal of items from an associated zone and reporting the same to the main computer.

27. A method of monitoring the presence of RFID tags at a site comprising selecting antennas having a coverage range of a distance at which at least ½

of the RFID tags having random orientations are read for use at the site, dividing the site into zones having dimensions less than the coverage range of the selected antennas, at each zone locating a plurality of the selected antennas and successively driving each of the antennas with a common reader to collect data from RFID tags located in a zone.

28. A method as set forth in claim 27, wherein the antennas in a zone are located with multiple spatial diversities.

29. A method as set forth in claim 28, wherein the antennas in a zone are aligned with multiple orientation diversities.

30. A method as set forth in claim 27, wherein the antennas in a zone are aligned with multiple orientation diversities.