System for automated production processing of smart cards

• US 8,397,376 B2
• Filed: 08/26/2010
• Issued: 03/19/2013
• Est. Priority Date: 08/26/2010
• Status: Active Grant

• Current Assignee: CPI Card Group - Colorado Incorporated (CPI Card Group), CPI Card Group - Minnesota Incorporated (CPI Card Group), CPI Card Group - Tennessee, Inc.
• Original Assignee: CPI Card Group - Colorado Incorporated (CPI Card Group)
• Inventors: Meeker, Guy S., Pezzuti, Francisco, Kingston, Bryan
• Primary Examiner(s): Kim, Paul D
• Application Number:
  US12/869,221
• Publication Number:
  US 20120047716A1
• Time in Patent Office: 936 Days
• Field of Search: 295/93, 29/33.R, 294/30, 294/69, 297/11, 297/21, 297/29, 297/42, 297/60, 298/25
• US Class Current: 29/711
• CPC Class Codes: G06Q 20/355 Personalisation of cards for use
• CPC Class Codes: Y10T 29/49004 including measuring or testing of device or component part
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/51 Plural diverse manufacturing apparatus including means for metal shaping or assembling
• CPC Class Codes: Y10T 29/53048 Multiple station assembly or disassembly apparatus
• CPC Class Codes: Y10T 29/53091 for work-holder for assembly or disassembly
• CPC Class Codes: Y10T 29/5313 Means to assemble electrical device
• CPC Class Codes: Y10T 29/53187 Multiple station assembly apparatus
• CPC Class Codes: Y10T 29/53265 with work-holder for assembly

Abstract

A smart card processing system for processing a plurality of smart card portions on a smart card panel substantially simultaneously. The system may include a transfer member for moving card panels. Smart card panels may be loaded into an input magazine capable of elevating the panels with respect to a processing station. A transfer member may transport smart card panels from the input magazine to the processing station wherein one or more pre-personalization operations may be conducted. The transfer member may also be operative to move the smart card panels from the processing station to a marking station such that defective smart portions may be marked. The transfer may also move panels from the marking station to an output magazine. The output magazine may lower the smart card panels with respect to the marking station to accommodate more initiated smart card panels.

Claims

1. A system for automated production processing of smart cards, comprising:

an input magazine adapted to store a plurality of panels, wherein each of the plurality of panels comprises a plurality of smart card portions arranged in a predetermined array pattern, and wherein each of the plurality of smart card portions includes an integrated circuit device;

a processing station automated to successively perform a processing operation with respect to each of said plurality of panels, said processing operation relating to operability of each said integrated circuit device, wherein for each given one of said plurality of panels said processing station is automated to perform the processing operation substantially simultaneously with respect to each of the corresponding plurality of smart card portions thereof, and;

an output magazine adapted to store said plurality of panels; and

,

a transfer member automated to sequentially transfer each of said plurality of panels between a plurality of predetermined locations within the system.

2. The system for automated production processing of smart cards as recited in claim 1, wherein said transfer member is automated to simultaneously transfer at least two different ones of said plurality of panels sequentially between different ones of said plurality of predetermined locations within the system.

3. The system for automated production processing of smart cards as recited in claim 2, wherein said different ones of said plurality of predetermined locations correspond with different ones of said input magazine, said processing station, and said output magazine.

4. The system for automated production processing of smart cards as recited in claim 3, wherein said plurality of predetermined locations lie in substantially a common plane.

5. The system for automated production processing of smart cards as recited in claim 4, wherein said input magazine and said output magazine are operable to store said plurality of smart cards in a substantially parallel, stacked relation.

6. The system for automated production processing of smart cards as recited in claim 5, wherein said input magazine is located at a first corresponding one of said plurality of predetermined locations, and wherein said output magazine is located at a second corresponding one of said plurality of predetermined locations.

7. The system for automated production processing of smart cards as recited in claim 6, wherein said input magazine is automated to sequentially move said plurality of panels into said first corresponding one of said plurality of predetermined locations, and wherein said output magazine is automated to sequentially move said plurality of panels from said second corresponding one of said plurality of predetermined locations.

8. The system for automated production processing of smart cards as recited in claim 7, wherein said input magazine sequentially moves said plurality of panels from an offset, parallel, stacked relation relative to said first corresponding one of said plurality of predetermined locations into said first corresponding one of said plurality of predetermined locations, and wherein said output magazine sequentially moves said plurality of panels from said second corresponding one of said plurality of predetermined locations into an offset, parallel, stacked relation relative to said second corresponding one of said plurality of predetermined locations.

9. The system for automated production processing of smart cards as recited in claim 1, wherein said processing station is automated to perform at least one of the following automated processing operations:

a testing operation to automatically test at least one predetermined functionality relating to each of said integrated circuit devices and operable to generate an output signal indicative of any given smart card portion having a corresponding test failure;

an activation operation to activate an operating system for each of said integrated circuit devices;

a locking operation to lock each of said integrated circuit devices with security data; and

a marking operation responsive to said output signal to mark said any given smart card portion having a corresponding test failure and enables automated recognition of said any given smart card portion having a corresponding test failure.

10. The system for automated production processing of smart cards as recited in claim 9, wherein said processing station performs said testing, and said system further comprises:

a second processing station that is automated to perform said marking operation on said any given smart card portion having a corresponding testing failure.

11. The system for automated production processing of smart cards as recited in claim 10, wherein said second processing station further comprises:

a plurality of punch and die stations disposed in relative locations corresponding to said predetermined array pattern and operative to remove a portion within or adjacent to said any given smart card portion having a corresponding testing failure.

12. The system for automated production processing of smart cards as recited in claim 11, wherein said plurality of punch and die stations further comprises:

a first plurality of punch and die stations disposed in relative locations corresponding to said predetermined array pattern for a first panel; and

a second plurality of punch and die stations disposed in relative locations corresponding to said predetermined array pattern for a second panel;

wherein said first plurality of punch and die stations and said second plurality of punch and dies stations are adjustable between an adjacent relative position and a spaced apart relative position.

13. The system for automated production processing of smart cards as recited in claim 1, wherein said processing station further comprises:

a plurality of communication devices disposed in relative locations corresponding to said predetermined array pattern and automated to communicate signals substantially simultaneously with respect to each of said of said plurality of smart card portions.

14. The system for automated production processing of smart cards as recited in claim 13, wherein said plurality of communication devices are operative to perform said processing operation with respect to a corresponding one of said plurality of smart card portions for each given one of said plurality of panels.

15. The system for automated production processing of smart cards as recited in claim 14, wherein each of said plurality of smart card portions further comprises:

an antenna;

wherein said testing operation automatically tests at least one predetermined functionality relating to said antenna for each of said plurality of smart card portions; and

wherein each of said plurality of communication devices further comprises;

a transceiver automated for wireless signal communication with said antenna.

16. The system for automated production processing of smart cards as recited in claim 15, wherein said transceivers further comprise:

a first plurality of transceivers disposed in relative locations corresponding to said predetermined array pattern for a first panel; and

a second plurality of transceivers disposed in relative locations corresponding to said predetermined array pattern for a second panel;

wherein said first plurality of transceivers and said second plurality of transceivers are adjustable between an adjacent relative position and a spaced apart relative position.