Engine idling duration control

• US 8,397,489 B2
• Filed: 09/10/2008
• Issued: 03/19/2013
• Est. Priority Date: 09/10/2008
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Webb, Timothy, Van Nieuwstadt, Michiel J., Bogema, John Paul, Oberski, Christopher
• Primary Examiner(s): Tran, Binh Q
• Application Number:
  US12/208,212
• Publication Number:
  US 20100058738A1
• Time in Patent Office: 1,651 Days
• Field of Search: 602/74, 602/78, 602/85, 602/86, 602/95, 602/97, 603/01, 602/76
• US Class Current: 60/285
• CPC Class Codes: F01N 2560/026 for measuring or detecting NOx
• CPC Class Codes: F01N 2570/14 Nitrogen oxides
• CPC Class Codes: F01N 9/00 Electrical control of exhaust gas treating apparatus monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Systems and methods are described for controlling an engine in a vehicle. One example method includes, after a threshold duration of engine idling, continuing engine idle operation when an exhaust NOx sensor indicates a NOx level below a NOx threshold, and stopping engine idle and shutting down the engine when the exhaust NOx sensor indicates the NOx level is above the NOx threshold. In this way, when the exhaust emissions are below the NOx threshold, it is possible to prolong engine idling operation using the exhaust NOx sensor.

Claims

1. A method for controlling an engine in a vehicle, comprising each of:

after a threshold duration of engine idling, continuing engine idle operation when an exhaust NOx sensor indicates a NOx level below a NOx threshold, and stopping engine idle and shutting down the engine when the exhaust NOx sensor indicates the NOx level is above the NOx threshold, the exhaust NOx sensor positioned in an exhaust passage downstream of an emission control device; and

adjusting engine operation to take mitigating action during idling to reduce NOx emissions below the NOx threshold in response to the exhaust NOx sensor indication that the NOx level is above the threshold.

2. The method of claim 1 further comprising:

continuing engine idle operation and starting a measurement of engine idle duration for comparison to said threshold duration when the exhaust NOx sensor indicates the NOx level is below the NOx threshold.

3. The method of claim 2 where the mitigating action includes increasing or decreasing engine speed when said exhaust NOx sensor indicates said NOx level is above said NOx threshold.

4. The method of claim 2 where the mitigating action includes heating a selective catalytic reduction (SCR) device downstream of said engine when said exhaust NOx sensor indicates said NOx level is above said NOx threshold.

5. The method of claim 2 where the mitigating action includes increasing exhaust flow of an exhaust gas recirculation device (EGR) in response to when said exhaust NOx sensor indicates said NOx level is above said NOx threshold.

6. The method of claim 2 where the mitigating action includes injecting urea from a storage unit into a selective catalytic reduction (SCR) device to reduce emissions in response to when said exhaust NOx sensor indicates said NOx level is above said NOx threshold.

7. The method of claim 1 wherein said NOx threshold is 30 grams per hour.

8. The method of claim 2 wherein said threshold duration is 5 minutes, the method further comprising adjusting engine operation in response to NOx emissions emitted above the NOx threshold, and continuing to run the engine in idle after the threshold duration if said adjusting engine operation reduces emitted NOx emissions below the NOx threshold.

9. A method comprising:

during a first operating mode, shutting down a diesel engine from idle after a threshold duration of idling operation when exhaust NOx emissions are above a threshold value; and

during a second operating mode, continuing to run the diesel engine in idle after the threshold duration when;

NOx mitigating actions responsive to increased NOx emissions reduce NOx emissions to below the threshold value, and when NOx emissions are below the threshold.

10. The method of claim 9 wherein said threshold value is at least 30 grams per hour.

11. The method of claim 10 wherein said threshold duration is 5 minutes, the method further comprising adjusting engine operation in response to NOx emissions emitted above the threshold value, and continuing to run the diesel engine in idle after the threshold duration if said adjusting engine operation reduces emitted NOx emissions below the threshold value.

12. The method of claim 9 where an amount of reductant stored in an SCR catalyst of the diesel engine upon entering idling operation is greater in the second operating mode than compared with the first operating mode.

13. The method of claim 12 further comprising delivering reductant to the SCR catalyst during at least non-idling conditions.

14. The method of claim 9 where a temperature of an SCR catalyst of the diesel engine upon entering idling operation is greater in the second mode than compared with the first mode.

15. A system in a vehicle comprising:

a diesel engine having an exhaust;

at least an SCR catalyst coupled to said exhaust downstream of said engine;

a reductant delivery system coupled to said exhaust and configured to deliver reductant to the SCR catalyst;

an exhaust NOx sensor coupled to said exhaust downstream of at least one NOx mitigating device; and

a control system configured to deliver reductant to the SCR catalyst at least during non-idling conditions, monitor a duration of continuous engine idling, and during the duration of continuous engine idling, continue engine idle operation when the exhaust NOx sensor indicates a NOx level below a threshold, and shutting down the engine when the exhaust NOx sensor indicates the NOx level is above the threshold and when the monitored duration of continuous idling at NOx levels above the threshold is greater than a threshold duration, the control system further configured to adjust engine operation to take mitigating action to reduce NOx emissions below the threshold in response to the NOx exhaust sensor indication that the NOx level is above the threshold.