Method and apparatus for monitoring for leaks in a stage II fuel vapor recovery system

• US 8,402,817 B2
• Filed: 05/28/2009
• Issued: 03/26/2013
• Est. Priority Date: 05/28/2008
• Status: Active Grant

• Current Assignee: Franklin Fueling Systems LLC
• Original Assignee: Franklin Fueling Systems Incorporated (EBW, Inc.)
• Inventors: Mellone, Joseph A., Boucher, Randall S.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): NGUYEN, HOANG T
• Application Number:
  US12/473,595
• Publication Number:
  US 20090293592A1
• Time in Patent Office: 1,398 Days
• Field of Search: 73 40 R- 498
• US Class Current: 73/40.7
• CPC Class Codes: B67D 7/0496 Performance test devices therefor
• CPC Class Codes: G01M 3/2892 for underground fuel dispensing systems G01M3/30 takes precedence

Abstract

A system and method for detecting a leak in a Stage II vapor recovery system is disclosed. The system may monitor the Stage II vapor recovery system for the occurrence of quiet times and record pressure data during those quiet times. The system may make a determination of a leak based on the evaluation of the pressure data from a plurality of the quiet times.

Claims

1. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which continuously monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak based on the recorded pressure data of a plurality of spaced apart independent quiet time periods, wherein the controller classifies each of the plurality of spaced apart independent quiet time periods as one of positive and negative and determines that the vapor recovery system contains the leak based on a measure of the number of quiet time periods classified as negative and the number of quiet time periods classified as positive.

2. The system of claim 1, wherein the controller determines that the vapor recovery system contains the leak when a percentage of negative quiet time periods exceeds a threshold value.

3. The system of claim 2, wherein the threshold value is 66 percent.

4. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure and the ending pressure are both negative and the ending pressure is more negative than the starting pressure.

5. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is negative and the ending pressure is positive.

6. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is positive.

7. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is negative.

8. The system of claim 2, wherein the controller classifies a given quiet time period as negative based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is zero.

9. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is positive and the ending pressure is negative.

10. The system of claim 2, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure and the ending pressure are both positive and the ending pressure is more positive than the starting pressure.

18. The system of claim 2, wherein the controller classifies a given quiet time period as one of positive and negative based on a pressure decay slope of an ullage of the vapor recovery system without pressurization of the vapor recovery system.

19. The system of claim 18, wherein based on a number of dispensing points, a starting pressure of the ullage, and a volume of the ullage a threshold slope is determined.

20. The system of claim 19, wherein when the pressure decay slope is less than the threshold slope the given quiet time period is classified as positive.

22. The system of claim 1, monitoring the vapor recovery system for a quiet time period includes monitoring whether any dispensing points are active and monitoring whether fuel is being delivered to the underground storage tank, wherein if either a dispensing point is active or fuel is being delivered to the underground storage tank a quiet time period does not exist.

23. The system of claim 1, monitoring the vapor recovery system for a quiet time period includes monitoring whether any dispensing points are active, whether a vapor processor of the vapor recovery system is active, and monitoring whether fuel is being delivered to the underground storage tank, wherein if either a dispensing point is active, the vapor processor is active, or fuel is being delivered to the underground storage tank a quiet time period does not exist.

24. The system of claim 1, wherein a given quiet time period is at least twelve minutes.

25. The system of claim 24, wherein the given quiet time period is up to sixty minutes.

11. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which continuously monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

based on the recorded pressure data determining whether the vapor recovery system contains a leak, wherein the determination of whether the vapor recovery system contains a leak is based on the recorded pressure data from a plurality of spaced apart quiet time periods, wherein the controller classifies each of the plurality of spaced apart quiet time periods as one of positive and negative and the controller determines that the vapor recovery system contains the leak when a percentage of negative quiet time periods exceeds a threshold value, and wherein the controller classifies a given quiet time period as one of positive and negative based on a degree of linearity of the recorded pressure data of the given quiet time period.

12. The system of claim 11, wherein the degree of linearity is an R² value, the given quiet time period is classified as one of positive and negative when the R² value is below a threshold amount.

13. The system of claim 12, wherein the threshold amount is 0.90.

14. The system of 12, wherein the controller classifies a given quiet time period as positive based on the recorded pressure data when a starting pressure of the quiet time period and an ending pressure of the quiet time period are both negative, the ending pressure is less negative than the starting pressure, and the R² value of the pressure data is below the threshold amount.

15. The system of 12, wherein the controller classifies a given quiet time period as negative based on the recorded pressure data when a starting pressure of the quiet time period is negative, an ending pressure of the quiet time period is zero, and the R² value of the pressure data is below the threshold amount.

16. The system of 12, wherein the controller classifies a given quiet time period as negative based on the recorded pressure data when a starting pressure of the quiet time period is positive, an ending pressure of the quiet time period is zero, and the R² value of the pressure data is below the threshold amount.

17. The system of 12, wherein the controller classifies a given quiet time period as positive based on the recorded pressure data when a starting pressure of the quiet time period and an ending pressure of the quiet time period are both positive, the ending pressure is less positive than the starting pressure, and the R² value of the pressure data is below the threshold amount.

21. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which continuously monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

based on the recorded pressure data determining whether the vapor recovery system contains a leak, wherein the determination of whether the vapor recovery system contains a leak is based on the recorded pressure data from a plurality of spaced apart quiet time periods and wherein the controller first attempts to classify a given quiet time period as one of positive and negative based on the starting pressure and the ending pressure, if inconclusive then further on a degree of linearity of the pressure data, and, if still inconclusive, then further on a pressure decay slope of an ullage of the vapor recovery system, without the need to pressurize the vapor recovery system or to limit fuel dispensing from the fuel dispensing system.

26. A method for monitoring a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank for a leak, the method comprising the steps of:

continuously monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified as one of positive and negative, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the number of quiet time periods classified as negative and the number of quiet time periods classified as positive.

27. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak without pressurizing the vapor recovery system based on the recorded pressure data of a plurality of spaced apart independent quiet time periods, wherein the controller classifies each of the plurality of spaced apart independent quiet time periods as one of positive and negative and determines that the vapor recovery system contains the leak based on a measure of the number of quiet time periods classified as negative and the number of quiet time periods classified as positive.

33. The system of claim 27, wherein the controller determines that the vapor recovery system contains the leak when a percentage of negative quiet time periods exceeds a threshold value.

34. The system of claim 33, wherein the threshold value is 66percent.

35. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure and the ending pressure are both negative and the ending pressure is more negative than the starting pressure.

36. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is negative and the ending pressure is positive.

37. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is positive.

38. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is negative.

39. The system of claim 33, wherein the controller classifies a given quiet time period as negative based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is zero and the ending pressure is zero.

40. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure is positive and the ending pressure is negative.

41. The system of claim 33, wherein the controller classifies a given quiet time period as positive based on a starting pressure of the quiet time period and an ending pressure of the quiet time period when the starting pressure and the ending pressure are both positive and the ending pressure is more positive than the starting pressure.

42. The system of claim 27, monitoring the vapor recovery system for a quiet time period includes monitoring whether any dispensing points are active and monitoring whether fuel is being delivered to the underground storage tank, wherein if either a dispensing point is active or fuel is being delivered to the underground storage tank a quiet time period does not exist.

43. The system of claim 27, monitoring the vapor recovery system for a quiet time period includes monitoring whether any dispensing points are active, whether a vapor processor of the vapor recovery system is active, and monitoring whether fuel is being delivered to the underground storage tank, wherein if either a dispensing point is active, the vapor processor is active, or fuel is being delivered to the underground storage tank a quiet time period does not exist.

44. The system of claim 27, wherein a given quiet time period is at least twelve minutes.

45. The system of claim 44, wherein the given quiet time period is up to sixty minutes.

28. A method for monitoring a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank for a leak, the method comprising the steps of:

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak without pressurizing the vapor recovery system based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified as one of positive and negative, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the number of quiet time periods classified as negative and the number of quiet time periods classified as positive.

29. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which continuously monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified in one of a plurality of classifications, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the quiet time periods classified in a first classification.

30. A method for monitoring a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank for a leak, the method comprising the steps of:

continuously monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified in one of a plurality of classifications, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the quiet time periods classified in a first classification.

31. A system which monitors for leaks in a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank, the system comprising:

a controller which monitors the vapor recovery system for leaks by

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak without pressurizing the vapor recovery system based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified in one of a plurality of classifications, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the quiet time periods classified in a first classification.

32. A method for monitoring a vapor recovery system of a fuel dispensing system including an underground storage tank and a plurality of dispensing points in fluid communication with the underground storage tank for a leak, the method comprising the steps of:

monitoring the vapor recovery system for a quiet time period wherein there is the absence of external changes to vapor recovery system;

recording pressure data during the quiet time period; and

determining whether the vapor recovery system contains a leak without pressurizing the vapor recovery system based on the recorded pressure data of a plurality of spaced apart independent quiet time periods which are classified in one of a plurality of classifications, wherein the determination of whether the vapor recovery system contains the leak is based on a measure of the quiet time periods classified in a first classification.