Freeform optical device and short standoff image projection

• US 8,403,503 B1
• Filed: 02/10/2010
• Issued: 03/26/2013
• Est. Priority Date: 02/12/2009
• Status: Expired due to Fees

• Current Assignee: Zheng Jason Geng
• Original Assignee: Zheng Jason Geng
• Inventors: Geng, Zheng Jason
• Primary Examiner(s): Epps, Georgia Y
• Assistant Examiner(s): CHOWDHURY, SULTAN U.
• Application Number:
  US12/703,645
• Time in Patent Office: 1,140 Days
• Field of Search: 353/30, 353/31, 353/33, 353/37, 353 74- 79, 353 98- 99, 353/119, 359364-366, 359/432, 359/434, 359648-651, 359798-801, 348/E5.143, 348/E9.027, 349/5, 349/7, 349/8, 349/9
• US Class Current: 353/98
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: G02B 27/0025 for optical correction, e.g. distorsion, aberration
• CPC Class Codes: G03B 21/147 Optical correction of image distortions, e.g. keystone
• CPC Class Codes: G03B 21/28 Reflectors in projection beam in illumination beam G03B21/2066

Abstract

A freeform optical device is disclosed which has an at least partially curved surface with a surface geometry. Surface normals at multiple locations on the surface geometry can be computed to define the surface geometry with respect to multiple focal points corresponding to the surface normals at the locations in order to correct optical aberrations otherwise occurring at the focal points.

Claims

1. A freeform optical device, comprising an at least partially curved surface having a surface geometry, wherein surface normals at a plurality of locations on the surface geometry are computed to define the surface geometry with respect to a plurality of focal points corresponding to the surface normals at the plurality of locations in order to correct optical aberrations otherwise occurring at the plurality of focal points.

2. An optical device as in claim 1, wherein the optical device comprises a mirror.

3. An optical device as in claim 1, wherein the optical device comprises a lens.

4. An ultra-short standoff image projection system comprising:

a display screen;

an image projector configured to project an image onto the screen, said projector having a freeform optical lens, the lens comprising an at least partially curved surface having a surface geometry, wherein surface normals at a plurality of locations on the surface geometry are computed to define the surface geometry with respect to a plurality of points on the screen corresponding to the surface normals at the plurality of locations to in order to correct optical aberrations otherwise occurring at the plurality of focal points.

5. A system as in claim 4, wherein the display screen has a diagonal dimension of at least 50 inches.

6. A system as in claim 4, wherein a distance between the projector and the display screen is less than approximately 0.4 meters.

7. A system as in claim 4, wherein a distance between the projector and the display screen is less than approximately 0.2 meters.

8. A system as in claim 4, wherein a projection angle is an oblique angle with respect to the display screen.

9. An ultra-short standoff image projection system comprising:

a display screen;

an image projector configured to project image data; and

a computed freeform mirror for reflecting image data from the projector onto the screen, the freeform mirror comprising an at least partially curved surface having a surface geometry, wherein surface normals at a plurality of locations on the surface geometry are computed to define the surface geometry with respect to a plurality of points on the screen corresponding to the surface normals at the plurality of locations in order to correct optical aberrations otherwise occurring at the plurality of focal points.

10. A system as in claim 9, wherein the display screen has a diagonal dimension or at least 50 inches.

11. A system as in claim 9, wherein a distance from the projector to the mirror to the screen is less than approximately 0.4 meters.

12. A system as in claim 9, wherein a projection angle is an off-axis oblique angle with respect to the display screen.

13. A system as in claim 9, wherein the system comprises a rear projection television.

14. A system as in claim 9, wherein a back of the projector is substantially aligned with the display screen.

15. A system as in claim 9, wherein the mirror is shaped to map the image data to the screen by inverting the image horizontally, vertically, or horizontally and vertically.

16. A process for projecting a short standoff image comprising the steps of:

establishing a distance relationship between a display screen and a computed freeform optical device;

positioning the computed freeform optical device for passing image data from an image projector onto the display screen, the freeform optical device comprising an at least partially curved surface having a surface geometry, wherein surface normals at a plurality of locations on the surface geometry are computed to define the surface geometry with respect to a plurality of points on the screen corresponding to the surface normals at the plurality of locations in order to correct optical aberrations otherwise occurring at the plurality of focal points; and

projecting the image onto the screen via the freeform optical device using the image projector.

17. The process claim 16, wherein positioning the projector comprises positioning the projector at a highly skewed angle of at least 70°

relative to a selected edge of the display screen.

18. The process of claim 16, wherein a standoff distance of the projector to the display screen via the freeform optical device is less than approximately 0.4 m.

19. The process of claim 16, wherein the computed freeform optical device comprises a mirror for reflecting image data from the projector onto the display screen.

20. The process of claim 16, wherein the computed freeform optical device comprises a lens for transmitting image data from the projector onto the display screen.