LED spotlight including elliptical and parabolic reflectors

• US 8,403,530 B2
• Filed: 09/21/2010
• Issued: 03/26/2013
• Est. Priority Date: 09/21/2010
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Singer, Jeffrey M., Barnett, David, Mangum, Scott R.
• Primary Examiner(s): Negron, Ismael
• Application Number:
  US12/887,379
• Publication Number:
  US 20120069562A1
• Time in Patent Office: 917 Days
• Field of Search: 362516-519, 362/157, 362/240, 362/241, 362/242, 362/243, 362/247, 362/249.02, 362/298, 362/302, 362/304, 362/346, 362/235, 362/296.01
• US Class Current: 362/243
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21V 7/0083 Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane combination of two or more reflectors F21V7/0025
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21V 7/08 with elliptical curvature
• CPC Class Codes: F21W 2131/406 for theatres, stages or film studios
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

One or more layers of LEDs shine light into an array of elliptical reflectors. Each elliptical reflector has an LED at one focal point and shares the second focal point with a larger parabolic reflector that collimates the light. A hole in the center of the parabolic reflector receives additional LEDs, with or without collimation optics.

Claims

1. A light assembly comprising:

a housing having a longitudinal axis, the housing comprising only a single end configured to emit light;

a first layer of light emitting diodes (LEDs) located at a first position on the longitudinal axis within the housing;

a second layer of LEDs located at a second position on the longitudinal axis within the housing; and

a parabolic reflector located at a light emitting end of the housing,

wherein each of the layers comprises a plurality of optical reflectors,

wherein the longitudinal axis is approximately perpendicular to a plane of the light emitting end of the housing,

wherein the first layer of LEDs comprises a plurality of elliptical reflectors, a board and a plurality of LEDs,

wherein the LEDs are mounted to the board and the elliptical reflectors are positioned such that they receive light produced by the corresponding LED and reflect the received light onto the inner surface of the parabolic reflector.

2. The assembly of claim 1, wherein the LEDs comprise two groups of white LEDs of different correlated color temperatures, further comprising drive components configured to independently drive the groups of LEDs in order to produce a temperature effect.

3. The assembly of claim 1, wherein the LEDs comprise at least one Infrared LED.

4. The assembly of claim 1, wherein the LEDs comprise LEDs of a plurality of wavelength bandwidths.

5. The assembly of claim 4, further comprising drive components configured to independently drive the LEDs of different wavelength bandwidths in order to vary intensity and color output.

6. The assembly of claim 1, wherein the second layer of LEDs comprises a plurality of parabolic reflectors, a second board and a second plurality of LEDs, wherein the second plurality of LEDs are mounted to the second board and the parabolic reflectors are positioned to reflect light produced by the second plurality of LEDs through the light producing end of the housing.

7. The assembly of claim 6, wherein the elliptical and parabolic reflectors share a common focal point.

8. The assembly of claim 6, further comprising one or more additional layers of LEDs, wherein each of the one or more additional layers of LEDs comprises a circuit board, a plurality of LEDs, and a plurality of elliptical reflectors, wherein the plurality of LEDs of the one or more additional layers of LEDs are mounted to the associated board and the associated plurality of elliptical reflectors are positioned such that they receive light produced by the respective plurality of LEDs and reflect the received light onto the inner surface of the parabolic reflector.

9. The assembly of claim 8, wherein the LEDs of the first layer and one or more additional layers of LEDs are located at approximately a focal point of the respective elliptical reflectors.

10. A light assembly comprising:

a housing having a longitudinal axis;

a first layer of light emitting diodes (LEDs) located at a first position on the longitudinal axis within the housing; and

a second layer of LEDs located at a second position on the longitudinal axis within the housing, wherein each of the layers comprises a plurality of optical reflectors;

a parabolic reflector located at a light emitting end of the housing,

wherein the first layer of LEDs comprises;

a plurality of elliptical reflectors;

a board; and

a plurality of LEDs,

wherein the LEDs are mounted to the board and the elliptical reflectors are positioned such that they receive light produced by the corresponding LED and reflect the received light onto the inner surface of the parabolic reflector,

wherein the second layer of LEDs comprises;

a plurality of parabolic reflectors;

a second board; and

a second plurality of LEDs,

wherein the second plurality of LEDs are mounted to the second board and the parabolic reflectors are positioned to reflect light produced by the second plurality of LEDs through the light producing end of the housing.

11. A light producing method comprising:

generating light from a first layer of light emitting diodes (LEDs) located at a first position on a longitudinal axis within a housing;

generating light from a second layer of LEDs located at a second position on the longitudinal axis within the housing;

elliptically reflecting light produced by at least one of the first or second plurality of LEDs;

collimating light generated by at least one of the first or second layers of LED;

wherein the collimated light leaves the housing at only a single end,

wherein the longitudinal axis is approximately perpendicular to a plane of the single end of the housing,

wherein the elliptically reflecting light is produced by a plurality of elliptical reflectors and the collimated light is produced by a parabolic reflector,

wherein the elliptical reflectors and the parabolic reflector share a common focal point.

12. The method of claim 11, wherein generating light from at least one of the layers of LEDs comprises generating light from two groups of white LEDs of different correlated color temperatures, further comprising independently driving the two groups of LEDs in order to produce a temperature effect.

13. The method of claim 11, further comprising generating light from one or more additional layers of LEDs located at one or more other positions on the longitudinal axis within the housing.

14. The method of claim 13, further comprising

elliptically reflecting the light generated by LEDs included in the one or more additional layers of LEDs;

and

collimating the light generated by LEDs included in the one or more additional layers of LEDs.

15. The method of claim 11, wherein generating light from at least one of the layers of LEDs comprises generating light of a plurality of wavelength bandwidths.

16. The method of claim 15, further comprising independently driving the different colored LEDs in order to output variable colors.