Device and electronic controller for syringe piston control

• US 8,403,888 B2
• Filed: 04/13/2011
• Issued: 03/26/2013
• Est. Priority Date: 04/15/2010
• Status: Active Grant

• Current Assignee: Teneo Innovations Inc.
• Original Assignee: Teneo Innovations Inc.
• Inventors: Gaudet, Martin
• Primary Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US13/085,834
• Publication Number:
  US 20110257596A1
• Time in Patent Office: 713 Days
• Field of Search: 604154-156, 222/63, 222/333, 417/18, 417/415
• US Class Current: 604/154
• CPC Class Codes: A61M 2205/14 Detection of the presence or absence of a tube, a connector or a container in an apparatus
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/70 with testing or calibration facilities
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003

Abstract

A device for controlling displacement of a syringe piston comprises a handheld casing, first and second engagement means. The first engagement means is formed exteriorly of the casing to engage the syringe'"'"'s finger flange. The second engagement means slides on a first axis relative to the casing and engages the thumb rest. The device comprises means within the casing to cause the second engagement means to move along the first axis, causing the piston to move outwardly. An electronic controller module for controlling outward movement of the piston comprises an input/output port and a processor module. The processor module determines a prescribed movement speed and sends a motor command via the port at an initial motor speed. The motor causes the outward movement. The port receives speed measurements. The processor module attempts to match the measurements to a prescribed speed by sending successive motor commands via the port.

Claims

1. A device for controlling displacement of a syringe piston within a syringe that comprises a hollow barrel to contain a fluid, the barrel having a finger flange at an inner end thereof, the syringe piston being slidably engaged in the hollow barrel and having a thumb rest at an outer end thereof, the device comprising:

a handheld outer casing;

a finger flange retainer formed exteriorly of the handheld outer casing to fixedly engage the finger flange;

a syringe retainer at one end of the outer casing, the syringe retainer comprising a circular recess;

a thumb rest retainer slidably movable on a first axis relative to the handheld outer casing and adapted to engage the thumb rest;

a mechanical driver disposed within the handheld outer casing to cause the thumb rest retainer to move along the first axis causing the syringe piston to move outwardly within the hollow barrel to cause the fluid to enter the hollow barrel;

wherein the handheld outer casing is formed with a longitudinal channel along the first axis that extends to the inner end of the circular recess, a slot being formed at the bottom of the longitudinal channel and extending along the first axis.

2. The device for controlling displacement of a syringe piston within a syringe of claim 1, wherein the device is battery operated in a sterile environment.

3. The device for controlling displacement of a syringe piston within a syringe of claim 1, wherein the mechanical driver further causes the syringe piston to move inwardly within the hollow barrel.

4. The device for controlling displacement of a syringe piston within a syringe of claim 3, wherein the syringe retainer is adapted to receive syringes of various diameters.

5. device for controlling displacement of a syringe piston within a syringe of claim 4, wherein the circular recess includes a pair of oppositely disposed curved cut out portions adapted to permit a syringe with a hollow barrel of larger diameter to sit in the circular recess.

6. The device for controlling displacement of a syringe piston within a syringe of claim 4, wherein the finger flange retainer comprises a transverse slit formed in the outer casing at an inner end of the circular recess and adapted for insertion of the finger flange therein to fix the syringe relative to the outer casing.

7. The device for controlling displacement of a syringe piston within a syringe of claim 6, wherein the thumb rest retainer comprises a claw adapted to engageably receive the thumb rest, the claw slidably engaged in the longitudinal channel, and operatively connected to the mechanical driver, wherein the claw is shaped as a plate having a pair of oppositely disposed holding wings to receive and hold the thumb rest, wherein the wings are inwardly beveled to hold pistons and thumb rests of various diameters.

8. The device for controlling displacement of a syringe piston within a syringe of claim 7, wherein the claw comprises a leg downwardly extending from a bottom portion of the claw and centrally thereof, the leg extending through the slot to connect with the mechanical driver, or wherein the mechanical driver comprises a shaft extending upwardly through the slot to connect with the claw.

9. The device for controlling displacement of a syringe piston within a syringe of claim 3, wherein the circular recess has a radius corresponding to the diameter of the hollow barrel.

10. The device for controlling displacement of a syringe piston within a syringe of claim 1, wherein the mechanical driver comprise a rigid structure disposed inside the outer casing, a lead screw mounted on the rigid structure in alignment with the first axis, a flange nut assembly mounted over the lead screw to move therealong without rotation relative to the rigid structure as the lead screw is rotated, a driving peg fixed to the flange nut assembly and connected to the thumb rest retainer, wherein the lead screw is operatively connected to a motor through at least one gear.

11. The device for controlling displacement of a syringe piston within a syringe of claim 1, wherein the mechanical driver comprises a lead screw in alignment with the first axis, wherein the thumb rest retainer is connected to the lead screw to move therealong without rotation relative to the handheld outer casing as the lead screw is rotated, wherein the lead screw is operatively connected to a motor through at least one gear, a shaft of the motor being inserted into a worm screw, a spur gear being fixedly mounted at one end of the lead screw, the spur gear meshing with the worm screw to operate the lead screw, wherein the motor is operable in both directions and has an encoder to measure rotations.

12. The device for controlling displacement of a syringe piston within a syringe of claim 10, wherein the rigid structure comprises a monitoring rod parallel to the lead screw, wherein the flange nut assembly is engaged over the monitoring rod to prevent rotation of the flange nut assembly when the lead screw is rotated, wherein the lead screw is mounted on the rigid structure by a pair of ball bearings supported at both ends of the lead screw.

13. The device for controlling displacement of a syringe piston within a syringe of claim 10, wherein the rigid structure has an inner end wall and an outer end wall, the lead screw being mounted on top of the inner end wall and the outer end wall through ball bearings, the inner end wall being disposed to allow for calibrating the syringe at a zero value, and the outer end wall being disposed to prevent the piston from movably extending outside the hollow barrel.

14. The device for controlling displacement of a syringe piston within a syringe of claim 1, further comprising:

an electronic controller module for controlling displacement of the syringe piston, the electronic controller module comprising;

an output port;

a processor module for determining a prescribed speed of the outward movement, wherein the processor module ;

sends an initial motor command via the output port to activate a motor at an initial motor speed, wherein the motor is operatively connected to the syringe piston to cause the outward movement;

an input port that receives speed measurements; and

wherein the processor module attempts to match the prescribed speed based on the speed measurements by sending successive further motor commands via the output port, each further motor command comprising a further motor speed.

15. The device for controlling displacement of a syringe piston within a syringe of claim 14, wherein the prescribed speed and the speed measurements are stored in a memory module.

16. The device for controlling displacement of a syringe piston within a syringe of claim 14, wherein the handheld syringe control system is battery operated in a sterile environment.

17. The device for controlling displacement of a syringe piston within a syringe of claim 14, wherein the processor module receives the prescribed speed from a key port.

18. The device for controlling displacement of a syringe piston within a syringe of claim 14, wherein a prescribed end position of the outward movement is stored in a memory unit, the input port further receiving position measurements of the syringe piston, wherein the processor module sends a final motor command via the output port to stop the motor once at least one of the position measurements matches the prescribed end position.

19. The device for controlling displacement of a syringe piston within a syringe of claim 18, wherein the processor module decreases the prescribed speed once at least one of the position measurements is within a range from the prescribed end position.

20. The device for controlling displacement of a syringe piston within a syringe of claim 18, wherein the processor module further receives a command to cause an inward movement of the syringe piston within the barrel, wherein the processor module:

sends an inward motor command via the output port to activate the motor at an inward motor speed, wherein the motor is operatively connected to the syringe piston to cause the inward movement; and

sends a stop motor command via the output port once at least one of the position measurements matches an empty position.