Lower limb prosthesis and control unit

• US 8,403,997 B2
• Filed: 03/20/2007
• Issued: 03/26/2013
• Est. Priority Date: 03/24/2006
• Status: Active Grant

• Current Assignee: Blatchford Products Limited (CBPE Capital LLP)
• Original Assignee: Blatchford Products Limited (CBPE Capital LLP)
• Inventors: Sykes, Andrew John, Zahedi, Mir Saeed, Moser, David
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US12/282,541
• Publication Number:
  US 20090054996A1
• Time in Patent Office: 2,198 Days
• Field of Search: 623/24, 623 39- 45
• US Class Current: 623/26
• CPC Class Codes: A61B 5/112 Gait analysis
• CPC Class Codes: A61B 5/4851 Prosthesis assessment or monitoring
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2/80 Sockets, e.g. of suction type
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/705 Electromagnetic data transfer for implantable prostheses A61F2250/0002
• CPC Class Codes: A61F 2002/7625 for measuring angular position

Abstract

A self-teaching lower limb prosthesis, for an above-knee amputee, including a dynamically adjustable joint movement control unit arranged to control operation of the joint automatically. A control unit electrically stores a target relationship between a kinetic or kinematic parameter of locomotion and walking speed. The relationship defines a number of values of the parameter associated with different walking speeds. The control unit generates monitoring signals representative of walking speed values and values of the parameter occurring at different walking speeds. An adjustment system adjusts the control unit automatically when the monitoring signals indicate deviation from the target relationship so as to bring the parameters close to that defined by the target relationship.

Claims

1. A self-teaching lower limb prosthesis for an above-knee amputee, the prosthesis comprising:

an upper limb portion and a lower limb portion connected to each other by a knee joint that allows flexion and extension of the limb portions relative to each other; and

a dynamically adjustable knee movement control unit arranged to control flexion and/or extension movements of the knee joint of the prosthesis so as to adjust the rate at which the knee joint swings, wherein the control unit comprises;

an electronic storage device storing a target relationship between walking speed and a parameter that is a ratio of (i) a flexed state duration of an amputee'"'"'s gait during use of the prosthesis to (ii) one of an extended state duration and a total cycle period of the amputee'"'"'s gait during use of the prosthesis, the relationship defining a plurality of values of the parameter associated with different respective walking speeds,

a monitoring system comprising a sensor arranged to sense flexion and extension movements of the knee joint and a processor that receives signals from the sensor and processes the signals to generate monitoring signals representative of walking speed values and values of the parameter occurring during use of the prosthesis at different walking speeds, and

an adjustment system arranged to adjust the control unit automatically in response to said monitoring signals indicating deviation of the parameter from the target relationship, such that;

when the parameter is below the target relationship at a given walking speed the adjustment system adjusts the control unit to reduce the rate at which the knee joint swings; and

when the parameter is above the target relationship at a given walking speed the adjustment system adjusts the control unit to increase the rate at which the knee joint swings.

2. A prosthesis according to claim 1, wherein the monitoring and adjustment systems are respectively arranged to generate the monitoring signals over a plurality of walking step cycles and to calculate a parameter deviation value based on said signals for said plurality of step periods, the control unit adjustment being made in response to the parameter deviation value.

3. A prosthesis according to claim 1, wherein the adjustment system is arranged to perform the control unit adjustments in increments so as to bring the parameter successively closer to a value defined by the target relationship on the basis of monitoring signals obtained for a plurality of walking step cycles occurring within a single walking speed region.

4. A prosthesis according to claim 1, wherein the control unit is operable to perform a calibration routine in which the adjustment system is operated to set the control unit to a calibration setting at which the unit has a predetermined resistance to flexion and/or extension movements of the knee joint, the calibration routine including operating the monitoring system and electronic storage device during a walking test to derive an optimum value of said parameter and an associated optimum walking speed value, which values are used to define said target relationship.

5. A prosthesis according to claim 1, wherein the control unit is operable in a self-teaching mode and a playback mode, and is arranged to store during the self-teaching mode electrical signals representative of control unit settings at different respective walking speeds, which settings are derived from the automatic adjustments made by the adjustment system to bring values of said parameter closer to the target relationship, and wherein the monitoring system and adjustment system are operable in the playback mode respectively to generate real time signals representative of the walking speed and to cause the control unit to be adjusted to said control unit settings in accordance with the generated real time walking speed signals.

6. A prosthesis according to claim 1, wherein the monitoring system and the adjustment system are arranged to adjust the control unit automatically and successively in an iterative manner for each of a plurality of walking speeds to bring the parameter closer to the value defined by the target relationship for the respective walking speed.

7. A prosthesis according to claim 1, wherein the target relationship comprises a function relating said ratio to walking cycle period, the function being such that the ratio decreases as the cycle period increases.

8. A prosthesis according to claim 7, wherein the function, when plotted in a cartesian coordinate system, is in the form of a line the gradient of which decreases with increasing cycle period.

9. A prosthesis according to claim 1, wherein the control unit is operable to define a plurality of walking speed regions and to perform a self-teaching routine in which, in respect of each walking speed region, the parameter is brought closer to a respective value for that speed region as defined by the target relationship.

10. A prosthesis according to claim 9, wherein the control unit is arranged to compare the values of the parameter represented by the monitoring signals occurring at times of acceleration and/or deceleration with values defined by the target relationship, the adjustment system being caused to adjust the control unit setting in response to deviations from the target relationship of a magnitude greater than a predetermined amount.

11. A prosthesis according to claim 9, wherein the walking speed regions are dynamically and automatically variable in response to said monitoring signals representative of walking speed values.

12. A self-teaching lower limb prosthesis for an above-knee amputee, wherein the prosthesis includes a knee joint and a dynamically adjustable knee movement control unit arranged to control flexion and/or extension movement of the knee joint of the prosthesis according to speed of walking so as to adjust the rate at which the knee joint swings, the control unit including an electronic storage device storing a target relationship between walking speed and a parameter of locomotion that is a ratio of (i) a flexed state duration of an amputee'"'"'s gait during use of the prosthesis to (ii) one of an extended state duration and a total cycle period of the amputee'"'"'s gait during use of the prosthesis, the relationship defining a plurality of values of the parameter of locomotion associated with different respective walking speed ranges, settings of the control unit for the different walking speed ranges being obtained by comparing sensed values of said parameter of locomotion with target values of the parameter respectively associated with the walking speed ranges such that when the sensed value of the parameter is below the target value at a given walking speed the adjustment system adjusts the control unit to reduce the rate at which the knee joint swings, and when the sensed value of the parameter is above the target value at a given walking speed the adjustment system adjusts the control unit to increase the rate at which the knee joint swings, and wherein the control unit is operable to dynamically adjust boundaries between neighbouring walking speed ranges in response to a distribution of measured walking speed samples within the ranges thereby to adapt the ranges to the walking characteristics of the amputee.