Light diffusing element, polarizing plate with light diffusing element, liquid crystal display apparatus using both, and manufacturing method for light diffusing element

• US 8,405,794 B2
• Filed: 03/15/2010
• Issued: 03/26/2013
• Est. Priority Date: 03/18/2009
• Status: Active Grant

• Current Assignee: Nitto Denko Corporation
• Original Assignee: Nitto Denko Corporation
• Inventors: Fuchida, Takehito, Takemoto, Hiroyuki, Shutou, Shunsuke, Miyatake, Minoru
• Primary Examiner(s): Nguyen, Dung T.
• Application Number:
  US13/255,062
• Publication Number:
  US 20110317099A1
• Time in Patent Office: 1,107 Days
• Field of Search: 349 61- 69, 359/599, 427/162
• US Class Current: 349/64
• CPC Class Codes: G02B 5/0242 by means of dispersed particles
• CPC Class Codes: G02B 5/3033 in the form of a thin sheet or foil, e.g. Polaroid
• CPC Class Codes: G03B 21/62 Translucent screens

Abstract

A light diffusing element of the present invention includes: a matrix containing a resin component and an ultrafine particle component; and light diffusing fine particles dispersed in the matrix, wherein refractive indices of the resin component, the ultrafine particle component, and the light diffusing fine particles satisfy the below-indicated expression (1); and the light diffusing element comprises a concentration adjusted area, which is formed in an outer portion of a vicinity of a surface of each of the light diffusing fine particles, and in which a weight concentration of the resin component decreases and a weight concentration of the ultrafine particle component increases with increasing distance from the light diffusing fine particles:
|n_p−n_A|<|n_p−n_B|  (1)

• • where n_A represents the refractive index of the resin component of the matrix, n_B represents the refractive index of the ultrafine particle component of the matrix, and n_p represents the refractive index of the light diffusing fine particles.

Claims

1. A light diffusing element, comprising:

a matrix containing a resin component and an ultrafine particle component; and

light diffusing fine particles dispersed in the matrix, wherein;

refractive indices of the resin component, the ultrafine particle component, and the light diffusing fine particles satisfy the below-indicated expression (1); and

the light diffusing element comprises a concentration adjusted area, which is formed in an outer portion of a vicinity of a surface of each of the light diffusing fine particles, and in which a weight concentration of the resin component decreases and a weight concentration of the ultrafine particle component increases with increasing distance from the light diffusing fine particles;

|n_P−

n_A|<

|n_P−

n_B| 

 

(1)

where n_A represents the refractive index of the resin component of the matrix, n_B represents the refractive index of the ultrafine particle component of the matrix, and n_P represents the refractive index of the light diffusing fine particles.

2. A light diffusing element according to claim 1, wherein the light diffusing element further comprises a second concentration adjusted area formed by permeation of the resin component to an inner portion of the vicinity of the surface of each of the light diffusing fine particles.

3. A light diffusing element according to claim 1, wherein the light diffusing element has a haze of 90% to 99%.

4. A light diffusing element according to claim 1, wherein the refractive indices of the resin component, the ultrafine particle component, and the light diffusing fine particles satisfy 0.01≦

|n_P−

n_A|≦

0.10 and 0.10≦

|n_P−

n_B|≦

1.50.

5. A light diffusing element according to claim 1, wherein the resin component and the light diffusing fine particles are formed of materials of the same type, and the ultrafine particle component is formed of a material of a different type from those of the resin component and the light diffusing fine particles.

6. A light diffusing element according to claim 5, wherein the resin component and the light diffusing fine particles are each formed of an organic compound, and the ultrafine particle component is formed of an inorganic compound.

7. A light diffusing element according to claim 1, wherein the light diffusing fine particles have an average particle diameter of 1 μ

m to 5 μ

m.

8. A light diffusing element according to claim 1, wherein the ultrafine particle component has an average particle diameter of 1 nm to 100 nm.

9. A light diffusing element according to claim 1, wherein the light diffusing element has a light diffusion half-value angle of 10°

to 150°

.

10. A polarizing plate with a light diffusing element, comprising:

the light diffusing element according to claim 1; and

a polarizer.

11. A liquid crystal display apparatus, comprising:

a liquid crystal cell;

a collimated light source device, which emits collimated light to the liquid crystal cell; and

the light diffusing element according to claim 1, which transmits and diffuses the collimated light passing through the liquid crystal cell.

12. A manufacturing method for the light diffusing element according to claim 1, comprising the steps of:

coating an application liquid, in which a resin component of a matrix or a precursor thereof, an ultrafine particle component, and light diffusing fine particles are dissolved or dispersed in a volatile solvent, onto a base material; and

drying the application liquid coated onto the base material.

13. A manufacturing method for the light diffusing element according to claim 12, further comprising the steps of:

bringing the precursor of the resin component into contact with the light diffusing fine particles in the application liquid; and

allowing at least a part of the precursor to permeate an inner portion of the light diffusing fine particles.

14. A manufacturing method for the light diffusing element according to claim 13, wherein the bringing the precursor of the resin component into contact with the light diffusing fine particles in the application liquid is carried out for a period of time longer than that required for a particle diameter of each of the light diffusing fine particles to become substantially maximum.

15. A manufacturing method for the light diffusing element according to claim 13, wherein the permeation step comprises allowing the precursor to permeate in a range of 10% or more and 95% or less of an average particle diameter of the light diffusing fine particles from the surface of each of the light diffusing fine particles.

16. A manufacturing method for the light diffusing element according to claim 12, further comprising the step of polymerizing the precursor after the coating step.

17. A manufacturing method for the light diffusing element according to claim 16, wherein the polymerization step comprises polymerizing the precursor that permeates the inner portion of the light diffusing fine particles and the precursor that does not permeate the light diffusing fine particles simultaneously, thereby forming the second concentration adjusted area in the inner portion of the vicinity of the surface of each of the light diffusing fine particles and simultaneously forming the matrix and the first concentration adjusted area.

18. A manufacturing method for the light diffusing element according to claim 16, wherein the resin component comprises an ionizing radiation-curable resin, and the precursor of the resin component is polymerized by irradiating the precursor with ionizing radiation.