Switchable glazings

• US 8,405,901 B2
• Filed: 09/22/2009
• Issued: 03/26/2013
• Est. Priority Date: 09/22/2008
• Status: Active Grant

• Current Assignee: Pilkington Group Limited
• Original Assignee: Pilkington Group Limited
• Inventors: Boote, Joseph Jeremy
• Primary Examiner(s): Spector, David N
• Application Number:
  US13/120,313
• Publication Number:
  US 20110170170A1
• Time in Patent Office: 1,281 Days
• Field of Search: 349/16, 349/96, 359/240, 359/275, 359/296, 359/320, 359/321
• US Class Current: 359/320
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/10788 containing ethylene vinylacetate
• CPC Class Codes: E06B 2009/2464 featuring transparency control by applying voltage, e.g. LCD, electrochromic panels
• CPC Class Codes: E06B 9/24 Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blindsoperating, guiding or securing devices or arrangements for roll-type closures E06B9/56; free-hanging flexible screens A47H23/00
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/172 based on a suspension of orientable dipolar particles, e.g. suspended particles displays
• CPC Class Codes: G02F 2201/07 buffer layer
• CPC Class Codes: G02F 2201/12 electrode
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A switchable film assembly having remote electrical connections comprises an active layer between first and second electrically conductive layers. The active layer has an optical transmission which changes upon projecting an electric field therethrough. An electrical connection connects the film to a power supply and can comprise a remote electrical connector region provided remote to the first and second electrically conductive layers, such upon connecting the film assembly to the power supply, an electrical field may be projected through at least a portion of the switchable film assembly thereby changing the optical transmission of the active layer.

Claims

1. A switchable film assembly comprising an active layer, preferably a layer of a suspended particle emulsion, between first and second electrically conductive layers, the active layer having an optical transmission that is changeable upon projecting an electric field through the active layer, the film assembly having electrical connection means to connect the film assembly to a power supply, wherein at least one of the electrical connection means comprises a first remote electrical connector region lacking direct electrical contact with the first and second electrically conductive layers, such that upon connecting the film assembly to the power supply, the first remote electrical connector region capacitively couples to the first electrically conductive layer so that an electrical field may be projected through at least a portion of the switchable film assembly thereby changing the optical transmission of the active layer.

2. A glazing pane comprising a first ply of a glazing material, preferably glass, and a switchable film assembly according to claim 1, wherein the switchable film assembly faces the first ply of glazing material.

3. Glazing pane according to claim 2, further comprising at least one other ply of glazing material, preferably glass, wherein there is an air gap between the first and the at least one other ply of glazing material.

4. Glazing pane according to claim 2, comprising at least one layer of an interlayer material having an electrically conductive coating disposed on at least a portion of one surface thereof, and wherein the first remote electrical connector region is provided on a non-coated surface of the interlayer material or on the electrically conductive coating of the interlayer material.

5. Glazing pane according to claim 2, wherein the first ply of glazing material comprises an electrically conductive coating disposed on at least a portion of a surface thereof, and wherein the first remote electrical connector region is provided on the electrically conductive coating of the first ply of glazing or on a non-coated surface of the first ply of glazing material.

6. Glazing pane according to claim 2, wherein the first remote electrical connector region is also in electrical communication with a heater array or film, an antenna or other electrical device.

7. Glazing pane according to claim 2, wherein the first remote electrical connector region comprises a busbar, preferably a tinned copper strip, or an electrically conductive coating.

8. A glazing pane according to claim 2, for use as a window in an air, land or sea vehicle, or for use as an interior window or exterior window of a building.

9. Glazing plane according to claim 2, further comprising a second ply of glazing material, preferably glass, wherein the switchable film assembly is laminated between the first and second plies of the glazing material by means of at least first and second layers of adhesive interlayer material, preferably PVB or EVA.

10. Glazing pane according to claim 9, wherein the first ply of glazing material comprises an electrically conductive coating disposed on at least a portion of a surface thereof, and wherein the first remote electrical connector region is provided on the electrically conductive coating of the first ply of glazing or on a non-coated surface of the first ply of glazing material and wherein the second ply of glazing material comprises an electrically conductive coating disposed on at least a portion of a surface thereof, and wherein the at least one other remote electrical connector region is provided on the electrically conductive coating of the second ply of glazing material or on a non-coated surface of the second ply of glazing material.

11. Glazing pane according to claim 2, further comprising at least one other remote electrical connector region, remote to the first and second electrically conductive layers.

12. Glazing pane according to claim 11, further comprising at least one layer of an interlayer material having an electrically conductive coating disposed on at least a portion of one surface thereof, and wherein the at least one other remote electrical connector region is provided on a non-coated surface of the interlayer material or on the electrically conductive coating of the interlayer material.

13. Switchable film assembly according to claim 1, wherein the first electrically conductive layer is supported on a first plastic substrate, and wherein the first remote electrical connector region is provided on the first plastic substrate.

14. Switchable film assembly according to claim 13, wherein the second electrically conductive layer is supported on a second plastic substrate, and wherein there is a second remote electrical connector region provided on the second plastic substrate.

15. A method of manufacturing a switchable film assembly having a remote electrical connector region, the method comprising:

providing a switchable film comprising first and second planar electrode layers, each of the first and second planar electrode layers having a plastic substrate material having a first electrically conductive coating disposed on at least a portion of one surface of the plastic substrate and having an active portion laminated between the first and second planar electrode layers, the first electrically conductive coating of each of the first and second planar electrodes being in contact with the active portion; and

depositing a second electrically conductive coating on an uncoated surface of the plastic substrate of at least one of the first and second planar electrode layers, thereby producing the remote electrical connector region which does not directly electrically contact the first electrically conductive coating of either of the first and second planar electrodes.

16. A method according to claim 15, comprising the step of making an electrical connection between the second electrically conductive coating and an electrical connection means to connect the switchable film assembly to a power supply.

17. A switchable film assembly comprising an active layer, the optical transmission of which changes with an applied voltage, laminated between first and second planar electrode layers, the first and second planar electrode layers each comprising a plastic substrate material having an electrically conductive coating disposed on at least a portion of one surface of the plastic substrate material, wherein the electrically conductive coating of the first planar electrode is in between the active layer and the plastic substrate material of the first planar electrode, and the plastic substrate of the second planar electrode is in between the active layer and the electrically conductive coating of the second planar electrode, such that the switchable film assembly has an electrically insulating region on an uncoated surface of the first planar electrode where a remote electrical connector region is positionable so that the remote electrical connector region does not directly electrically contact the electrically conductive coating of either of the first and second planar electrodes.

18. A method of manufacturing a switchable film assembly as claimed in claim 17, comprising:

providing a first planar electrode comprising a ply of plastics material having an electrically conductive coating disposed on at least a portion of one surface thereof;

applying a layer of a suspended particle emulsion to the electrically conductive coating on first planar electrode, forming an active layer;

laying a second planar electrode comprising a ply of plastics material having an electrically conductive coating disposed on at least a portion of one surface thereof on to the active layer, with the ply of plastics material in contact with the active layer; and

laminating the first planar electrode, the active layer and the second planar electrode to form the switchable film assembly.