Floor covering

• US 8,407,963 B2
• Filed: 08/27/2009
• Issued: 04/02/2013
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Guido Schulte
• Original Assignee: Guido Schulte
• Inventors: Schulte, Guido
• Primary Examiner(s): Glessner, Brian
• Assistant Examiner(s): IHEZIE, JOSHUA K
• Application Number:
  US13/062,099
• Publication Number:
  US 20110162312A1
• Time in Patent Office: 1,314 Days
• Field of Search: 525/821, 525/822, 525/921, 403/409.1, 403/320
• US Class Current: 52/582.1
• CPC Class Codes: E04F 15/02 Flooring or floor layers composed of a number of similar elements of webs E04F15/16
• CPC Class Codes: E04F 15/04 only of wood or with a top layer of wood, e.g. with wooden or metal connecting members rollable parquet E04F15/16
• CPC Class Codes: E04F 2201/0153 by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
• CPC Class Codes: E04F 2201/0169 by rotating the sheets, plates or panels around an axis which is perpendicular to the abutting edges and parallel to the main plane, possibly combined with a sliding movement
• CPC Class Codes: E04F 2201/0523 Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
• CPC Class Codes: E04F 2201/0541 adapted to be moved along the joint edge
• CPC Class Codes: E04F 2201/0547 adapted to be moved perpendicular to the joint edge
• CPC Class Codes: F16B 2200/73 Cam locks or thread locks
• CPC Class Codes: Y10T 403/76 having a cam, wedge, or tapered portion

Abstract

Disclosed is a floor covering consisting of a plurality of panel elements (1) that can be laid in combination with each other. On the front sides (2, 3) and longitudinal sides (4, 5), the panel elements (1) have locking strips (6, 7) that engage with each other in the assembled position in a covering in which panel elements (1) adjoin each other. The front sides (2, 3) of the panel elements (1) have grooves (19, 20). The grooves (19, 20) of two abutting front sides (2, 3) are aligned and form a locking channel (21) for accommodating a front spring (22) that is pre-assembled in one of the grooves (20). The front spring (22) projects from an end of the groove (20) that faces the longitudinal side (5) of the panel element (1) and can be moved in part from one groove (20) into the corresponding groove (19) of the adjoining panel element (1) by sliding the projecting end (24) of the front spring (22) into the groove (20). The groove (20) that accommodates the front spring (22) has at least one recess (45) within which a stop surface (25) is formed and into which a cam (43) of the front spring (22) engages. The front spring (22) has a wavy shape. The wavy sides of the front spring (22) face a decorative side and a bottom side of the panel elements (1). The orientation of the troughs (27) and crests (26) of the wavy zones (28, 29) should correspond to the direction of travel (V) of the front spring (22) when the front spring (22) is slid into the recess (45) and the cam (43) rests thereagainst.

Claims

1. A floor covering having a plurality of interconnected panel elements, a panel element comprising:

a head side and a longitudinal side,

a locking rail arranged on the head side and on the longitudinal side and constructed to engage in an installation position with a corresponding locking rail of an adjacent panel element in the floor covering,

a groove arranged in the head side and having ends facing the longitudinal side of the panel element, with the grooves in the head sides of two abutting panel elements of the floor covering being aligned and forming a locking channel,

a head spring preinstalled in one of the grooves of the two abutting head sides and having ends and at least one undulated region facing a decorated side and a bottom side of the panel elements, said at least one undulated region forming wave troughs and wave crests sequentially arranged in a longitudinal direction of the head spring, the head spring integrally formed with two cams in engagement with the groove, wherein the groove in which the head spring is installed has at least one recess with a first run-up face formed in the at least one recess for a first of the two cams and a second run-up face disposed at a front side of the groove,

wherein the head spring has an end protruding from the end of the groove and is movable in the locking channel from the groove in one panel element into the groove of the abutting panel element by moving the protruding end of the head spring into the groove,

whereby applying a force to the protruding end of the head spring in a longitudinal direction of the groove forces the first and second cams to ride up on the respective first and second run-up faces, thereby moving the entire head spring in a direction diagonal to the head side of the panel element out of the groove and into a corresponding groove of the adjacent panel element, resulting in interlocked panels,

wherein the head spring has at least one non-undulated region.

2. The floor covering of claim 1, wherein the wave crests and the wave troughs form an angle of 20°

to 45°

with respect to a longitudinal axis of the head spring.

3. The floor covering of claim 1, wherein the wave crests and the wave troughs form an angle of 25°

to 30°

with respect to a longitudinal axis of the head spring.

4. The floor covering of claim 1, wherein a shortest spacing between two adjacent wave crests of the head spring is smaller than a width of the head spring.

5. The floor covering of claim 4, wherein a ratio of the shortest spacing to the width of the head spring is less than 1:

2.

6. The floor covering of claim 1, wherein the at least one non-undulated region is arranged between two undulated regions and spaced apart from the ends of the head spring.

7. The floor covering of claim 1, wherein the at least one non-undulated region is arranged at one end of the head spring.

8. The floor covering of claim 1, wherein an overall length of the at least one undulated region is greater than an overall length of the at least one non-undulated region.

9. The floor covering of claim 1, wherein an overall length of the at least one undulated region is at least twice an overall length of the at least one non-undulated region.

10. The floor covering of claim 1, wherein the head spring has a greater thickness in the at least one non-undulated region than in the at least one undulated region.

11. The floor covering of claim 1, wherein the head spring is movable in the locking channel in a thrust direction or a counter-thrust direction.

12. The floor covering of claim 1, wherein at least one of the two cams comprises pins protruding from a top side and a bottom side of the cam toward sidewalls of the groove and wherein a thickness of the at least one cam is smaller than a thickness of the at least one non-undulated region of the head spring, with the pins making point-wise contact with the sidewalls of the groove so as to prevent lateral movement of the head spring in the groove.

13. The floor covering of claim 12, wherein the at least one cam has a substantially trapezoidal structure.