Methods and tooling assemblies for the manufacture of metallurgically-consolidated turbine engine components
First Claim
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1. A method for producing a turbine engine component, comprising:
- obtaining a plurality of arched pieces;
arranging the plurality of arched pieces in a ring formation; and
bonding the plurality of arched pieces together to produce a monolithic ring by heating the ring formation to a predetermined bonding temperature while constraining the outward radial growth thereof, the step of bonding comprising;
positioning a thermal growth constraint ring around the ring formation; and
heating the ring formation to a predetermined bonding temperature at which the ring formation grows into the thermal growth constraint ring.
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Abstract
Embodiments of a method for manufacturing a turbine engine component are provided, as are embodiments of a thermal growth constraint tool for the manufacture of turbine engine components. In one embodiment, the method includes the steps of obtaining a plurality of arched pieces, arranging the plurality of arched pieces in a ring formation, and bonding the plurality of arched pieces together to produce a monolithic ring by heating the ring formation to a predetermined bonding temperature while constraining the outward radial growth thereof.
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Citations
20 Claims
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1. A method for producing a turbine engine component, comprising:
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obtaining a plurality of arched pieces; arranging the plurality of arched pieces in a ring formation; and bonding the plurality of arched pieces together to produce a monolithic ring by heating the ring formation to a predetermined bonding temperature while constraining the outward radial growth thereof, the step of bonding comprising; positioning a thermal growth constraint ring around the ring formation; and heating the ring formation to a predetermined bonding temperature at which the ring formation grows into the thermal growth constraint ring. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A method for manufacturing a turbine engine component, comprising:
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producing a plurality of arched pieces, each comprising; a shank; and an airfoil extending radially from the shank; and after producing the plurality of arched pieces to each include a shank and an airfoil extending radially therefrom, bonding the plurality of arched pieces together to form a monolithic airfoil ring, the step of bonding comprising; arranging the plurality of arched pieces in a ring formation such that each shank is positioned between two neighboring shanks; disposing a thermal growth constraint tool around the ring formation; and heating the plurality of arched pieces to a predetermined temperature at which outward radial growth of the ring formation is impeded by the thermal growth constraint tool to urge the neighboring shanks together and promote the bonding thereof. - View Dependent Claims (19, 20)
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15. A method for manufacturing a turbine engine component, comprising:
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producing a plurality of arched pieces, each comprising; a shank; and an airfoil extending radially from the shank; and bonding the plurality of arched pieces together to form a monolithic airfoil ring, the step of bonding comprising; arranging the plurality of arched pieces in a ring formation such that each shank is positioned between two neighboring shanks; disposing a thermal growth constraint tool around the ring formation; and heating the plurality of arched pieces to a predetermined temperature at which outward radial growth of the ring formation is impeded by the thermal growth constraint tool to urge the neighboring shanks together and promote the bonding thereof; wherein the thermal growth constraint tool comprises first and second thermal growth constraint rings each having a coefficient of thermal expansion less than that of the ring formation, and wherein the step of disposing comprises positioning the first and second thermal growth constraint rings around the ring formation. - View Dependent Claims (16, 17, 18)
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Specification