Coated article with IR reflecting layer and method of making same
First Claim
1. A coated article including a coating supported by a glass substrate, the coating comprising:
- at least one dielectric layer;
a layer comprising zinc oxide over the at least one dielectric layer;
an infrared (IR) reflecting layer comprising silver on the glass substrate, located over and directly contacting the layer comprising zinc oxide, wherein the coating includes only one IR reflecting layer;
a layer comprising an oxide of Ni and/or Cr located over and directly contacting the IR reflecting layer comprising silver;
an overcoat comprising a layer comprising tin oxide located over the oxide of Ni and/or Cr and a layer comprising silicon nitride located over and contacting the layer comprising tin oxide;
wherein, in the overcoat, the layer comprising tin oxide and the layer comprising silicon nitride have substantially equal thicknesses plus/minus 10% in order to improve thermal cycling performance and mechanical durability of the coating and the layer comprising tin oxide and the layer comprising silicon nitride each have a thickness of from about 160-180 Å
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Accused Products
Abstract
Example embodiments of this invention relate to a coated article including an infrared (IR) reflecting layer of a material such as silver or the like, for use in an insulating glass (IG) window unit for example. In certain example embodiments, the coating is a single-silver type coating, and includes an overcoat including an uppermost layer of or including silicon nitride and a layer of or including tin oxide immediately under and contacting the silicon nitride based overcoat. In certain example embodiments, the thicknesses of the silicon nitride based overcoat and the tin oxide based layer are balanced (e.g., substantially equal, or equal plus/minus about 10%). It has surprisingly been found that such balancing results in an improvement in thermal cycling performance and improved mechanical durability. In certain example embodiments, the coating may realize surprisingly good substantially neutral film side reflective coloration, and may achieve an improved visible transmission, SHGC ratio and low U-values. Moreover, in certain example embodiments, stress in the overcoat of the coating may be reduced by reducing nitrogen gas flow (N2 ml/kW) and cathode power during a sputter-deposition process, thereby further improving thermal cycling performance.
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Citations
9 Claims
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1. A coated article including a coating supported by a glass substrate, the coating comprising:
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at least one dielectric layer; a layer comprising zinc oxide over the at least one dielectric layer; an infrared (IR) reflecting layer comprising silver on the glass substrate, located over and directly contacting the layer comprising zinc oxide, wherein the coating includes only one IR reflecting layer; a layer comprising an oxide of Ni and/or Cr located over and directly contacting the IR reflecting layer comprising silver; an overcoat comprising a layer comprising tin oxide located over the oxide of Ni and/or Cr and a layer comprising silicon nitride located over and contacting the layer comprising tin oxide; wherein, in the overcoat, the layer comprising tin oxide and the layer comprising silicon nitride have substantially equal thicknesses plus/minus 10% in order to improve thermal cycling performance and mechanical durability of the coating and the layer comprising tin oxide and the layer comprising silicon nitride each have a thickness of from about 160-180 Å
. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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Specification