Solid state lamp using modular light emitting elements

• US 8,410,726 B2
• Filed: 02/22/2011
• Issued: 04/02/2013
• Est. Priority Date: 02/22/2011
• Status: Active Grant

• Current Assignee: Quarkstar LLC
• Original Assignee: Quarkstar LLC
• Inventors: Dau, Wilson, Lerman, Louis, York, Allan Brent, Steele, Robert, Teng, Jacqueline, Lerman, George
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): A, Minh D
• Application Number:
  US13/032,510
• Publication Number:
  US 20110163681A1
• Time in Patent Office: 770 Days
• Field of Search: 315160-161, 315/164, 315/185.R, 315/185.S, 315/200.R, 315/209.R, 315/246, 315/291, 315/292, 315/307, 315/308, 315/312, 315/314, 315/316, 315/317, 315/318, 362/227, 362/249.01, 362/249.02, 362/249.03, 362/249.05, 362/249.06, 362/249.07
• US Class Current: 315/312
• CPC Class Codes: F21K 9/20 Light sources comprising attachment means
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21S 2/005 of modular construction
• CPC Class Codes: F21V 14/02 by movement of light sources in vehicle head lamps F21S41/657
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 21/005 for several lighting devices in an end-to-end arrangement, i.e. light tracks
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 29/506 of globes, bowls or cover glasses
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21Y 2107/00 Light sources with three-dimensionally disposed light-generating elements
• CPC Class Codes: F21Y 2107/90 on two opposite sides of supports or substrates
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A solid state lamp, such as one that can replace an incandescent light bulb, has a base portion having an electrical connector for connection to a source of power, such as an Edison-type connector for connection to the mains voltage. An AC/DC converter in the base converts the mains voltage to a suitable light emitting diode (LED) drive voltage. A plurality of receptacles on the base connects to electrodes of plug-in modules. Each plug-in module supports a plurality of low power LEDs connected in series. The strings of LEDs on different modules are connected in parallel when connected to the receptacles. The modules and base are configured to allow a user to operate the lamp with different combinations of modules to generate a desired light output from the lamp. For example, the user can recreate the lumens equivalent of a 20 W, 40 W, or 60 W bulb by using one, two, or three modules.

Claims

1. A solid state lamp comprising:

a base portion having an electrical connector for connection to a source of power;

a plurality of modules, each module of the plurality of modules comprising multiple light emitting diodes (LEDs), and

two opposing surfaces through which the module emits light; and

a plurality of receptacles on the base portion configured to receive the plurality of modules and to provide drive current to the multiple LEDs in each of the plurality of modules,

wherein each module of the plurality of modules has electrical connectors to connect to associated receptacles on the base portion, the receptacles supporting the modules when the modules are electrically connected to the receptacles,

wherein the modules and base portion are configured to allow a user to select a number of modules to connect to the base portion and to operate the lamp with different combinations of modules to generate a desired light output from the lamp.

2. The lamp of claim 1, wherein the multiple LEDs of each of the plurality of modules are connected in series.

3. The lamp of claim 2, wherein the multiple LEDs in different modules of the plurality of modules are connected in parallel when the different modules are electrically connected to the receptacles.

4. The lamp of claim 1, wherein each of the plurality of modules comprises a strip of multiple LEDs, connected in series, mounted on a support structure.

5. The lamp of claim 1, wherein each of the plurality of modules is a flat plane on which the multiple LEDs are mounted.

6. The lamp of claim 1, wherein each of the plurality of modules comprises LEDs arranged along an arc.

7. The lamp of claim 1, wherein each of the plurality of modules is wedge shaped and emits light in an arc.

8. The lamp of claim 1, wherein the plurality of modules includes identical modules.

9. The lamp of claim 1, wherein the plurality of modules comprise cylinders having different diameters so that the modules of the plurality can be concentrically mounted on the base portion when connected to their associated receptacles, wherein at least an outer module passes light from an inner module.

10. The lamp of claim 1, wherein light is emitted 360 degrees around the lamp by the plurality of modules.

11. The lamp of claim 1, wherein each of the plurality of modules contains multiple bare LEDs encapsulated by substrates.

12. The lamp of claim 1, wherein each of the plurality of modules contains at least 10 LEDs connected in series.

13. The lamp of claim 1, wherein there are at least three sets of receptacles on the base portion for supporting at least three modules of the plurality of modules.

14. The lamp of claim 1 wherein the electrical connector is an Edison-type screw-in connector.

15. The lamp of claim 1, wherein the plurality of modules have electrodes that plug into associated receptacles.

16. The lamp of claim 1, wherein each of the plurality of modules comprises a group of LEDs, wherein each group comprises:

a first substrate having first conductors;

a second substrate having second conductors; and

bare, unpackaged LED dies sandwiched between the first substrate and second substrate, wherein the first conductors and the second conductors connect the LED dies in each group in series.

17. The lamp of claim 1, further comprising a wavelength conversion material over the multiple LEDs of each of the plurality of modules to generate white light.

18. The lamp of claim 1 further comprising an AC/DC power converter in the base portion.

19. A method of controlling light output from a solid state lamp, the lamp comprising a base portion having an electrical connector to connect to a source of power, and a plurality of receptacles on the base portion to receive a plurality of modules, each module of the plurality of modules including (i) multiple light emitting diodes (LEDs), (ii) two opposing surfaces through which the module emits light, and (iii) electrical connectors to connect the module to an associated receptacle from among the plurality of receptacles on the base portion, the method comprising:

supporting the plurality of modules, each module having electrical connectors for connection to associated receptacles on the base portion, the receptacles

supporting, by the plurality of receptacles, the plurality of modules that are electrically connected to the plurality of receptacles; and

plugging in any of multiple combinations of the plurality of modules into the plurality of receptacles to generate a desired light output from the lamp.