Method and apparatus for determining the operating condition of generator rotating diodes

• US 8,410,739 B2
• Filed: 09/15/2008
• Issued: 04/02/2013
• Est. Priority Date: 09/15/2008
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Hendrickson, Matthew, Bailey, Bradley, Beach, Frederick
• Primary Examiner(s): ROSENAU, DEREK JOHN
• Application Number:
  US12/210,893
• Publication Number:
  US 20100066400A1
• Time in Patent Office: 1,660 Days
• Field of Search: 318/434
• US Class Current: 318/434
• CPC Class Codes: B60L 3/0023 Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility

Abstract

A controller (500) in an electric drive system is used to determine the operating condition of array of rotating diodes (302B) within a generator (204). During operation, the controller (500) receives a set of generator inputs, a set of machine parameters, and a set of diagnostic values. Next, the controller (500) determines a set of expected operating values corresponding to the set of diagnostic values. The controller (500) then compares the obtained diagnostic values to one or more corresponding expected operating values. If the difference is greater than a threshold, the controller (500) provides a fault indication that one or more of the array of rotating diodes (302B) has malfunctioned.

Claims

1. A power circuit configured to monitor an operating condition of rotating diodes within a rotating rectifier for a rotating field circuit inductively coupled to a stationary armature circuit of a generator providing power for a drive motor of an electric drive system in a machine, the electric drive system including a prime mover disposed to provide an output coupled with the generator, the power circuit comprising:

a rectifier circuit having an input interface coupled to a multiphase output of the stationary armature circuit of the generator;

a DC link, coupled to an output interface of the rectifier circuit, the DC link having a DC link voltage defined between a first DC rail and a second DC rail; and

a controller configured to perform the steps of;

receiving a set of inputs including;

a set of generator inputs, a set of machine parameters associated with the machine, and a set of diagnostic values associated with the generator,

determining, based on the set of inputs, for the DC link coupled to the output of the rectifier circuit, an expected operating value and an actual operating value,

comparing the expected operating value with the actual operating value to provide a difference, and

setting a flag indicating a malfunction condition for one or more of the rotating diodes within the rotating rectifier for the rotating field circuit of the generator when a magnitude of the difference exceeds a threshold.

2. The power circuit of claim 1, wherein the generator is a multi-phase AC synchronous generator having a rotating input coupled with a prime mover output.

3. The power circuit of claim 2, wherein the set of diagnostic values and the actual operating value received by the controller includes:

a prime mover output speed;

an excitation value developed at the generator input winding;

the DC link voltage developed at the first DC rail; and

a DC link current developed at the first DC rail.

4. The power circuit of claim 3, wherein the set of diagnostic values includes phase values associated with a current output developed at an output of the stationary armature circuit of the generator.

5. The power circuit of claim 4, wherein the setting a flag step comprises setting a flag identifying one or more of the rotating diodes that have malfunctioned.

6. The power circuit of claim 5, wherein the controller is configured to set the flag, during the setting step, if a difference between a first actual operating value and a first expected operating value lue does not correlate to a difference between a second actual operating value and a second expected operating value.

7. The power circuit of claim 5, wherein the expected operating values is based on an operating environment of the machine.

8. The power circuit of claim 2 further comprising:

an inverter circuit coupled with the DC link;

an output drive coupled with the inverter circuit; and

a retard circuit coupled with the DC link, the inverter circuit, and the output drive and disposed to dissipate retard energy supplied by the output drive through the inverter circuit during a retard mode of operation.

9. The power circuit of claim 1 wherein the actual operating value is a measured voltage on the DC link.

10. The power circuit of claim 1 wherein the actual operating value is a power provided on the DC link.

11. The power circuit of claim 1 wherein the set of generator inputs includes an excitation signal for driving the rotating field circuit of the generator.

12. The power circuit of claim 1 wherein the set of machine parameters includes an engine speed of an engine mechanically driving rotation of the rotating field circuit.