Device for generating and transmitting drive torque

• US 8,413,750 B2
• Filed: 05/27/2009
• Issued: 04/09/2013
• Est. Priority Date: 06/16/2008
• Status: Expired due to Fees

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Lamke, Martin, Schell, Oliver, Hoffmann, Rayk
• Primary Examiner(s): WALTERS, JOHN DANIEL
• Application Number:
  US12/996,128
• Publication Number:
  US 20110073389A1
• Time in Patent Office: 1,413 Days
• Field of Search: 180/65.21, 180/65.6, 903/906, 903/909, 903/951, 318/159, 318/538, 318/539
• US Class Current: 180/65.6
• CPC Class Codes: B60K 6/485 Motor-assist type
• CPC Class Codes: H02K 7/083 radially supporting the rotary shaft at both ends of the rotor H02K7/086, H02K7/09 take precedence
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A device for a vehicle drive train for generating and transmitting drive torque to components of the drive train. The device comprises a shaft which is connected to the components of the drive train, at least first and second bearings which support the shaft and an electric motor for generating the transmitted drive torque. The electric motor comprises a stator and a rotor which is fixed to the shaft. The rotor is supported by one or more bearing surfaces. The device also comprises elements disposed on the shaft via which drive torque can be transmitted to the components of the drive train while introducing transverse force into the shaft. The rotor of the drive motor is positioned on the shaft such that the bearing surface is located in the region of maximum deflection caused by the transverse force in the shaft.

Claims

1. A device for a vehicle drive train for generating and transmitting drive torque to components (3, 13) of the drive train, the device comprising:

one of a one-piece and a multiple-part shaft (2) being operatively connected, on an output side thereof, to the components (3, 13) of the drive train;

at least first and second bearings (4, 5) rotatably supporting the shaft (2); and

an electric drive motor (1) for generating at least a portion of the transmitted drive torque, the drive motor (1) comprising at least a stationary stator (9) and a rotor (7) which is non-rotatably connected to the shaft (2), and the rotor (7) being supported on the shaft (2) via at least one bearing surface (8);

wherein means (12) is disposed on the shaft (2) by which drive torque is transmittable to the components (3, 13) of the drive train while introducing at least one transverse force into the shaft (2), the rotor (7) of the drive motor (1) is positioned on the shaft (2) such that the bearing surface (8) is located in a region of maximum (15) deflection caused by the transverse force in the shaft (2) and centered with respect to the region of the maximum (15) deflection so as minimize tilt of the rotor (7) relative to the stator (9) upon deflection of the shaft (2).

2. The device according to claim 1, wherein the means (12) disposed on the shaft (2) are disposed in a region adjacent one end of the shaft (2) and comprises at least one gear (12) which is disposed on the shaft (2) and is either connected or detachably connectable to the shaft (2), the first bearing (4) is disposed adjacent an opposite end of the shaft (2), and the second bearing (5) is disposed between the means (12) disposed on the shaft (2) and the first bearing (4).

3. The device according to claim 1, wherein the device comprises a third bearing that rotatably supports the shaft (2) against a motor output shaft of a second drive motor, the first bearing (4) rotatably supports the shaft (2) against an intermediate housing (11), the second bearing (5) rotatably supports the shaft (2) against a transmission housing (6), and the motor output shaft is detachably connectable to the shaft (2) via a clutch.

4. The device according to claim 1, wherein the stator (9) is coupled in a stationary manner to a stator housing (10) which is disposed between an intermediate housing (11) and a transmission housing (6).

5. A device for a vehicle drive train for generating and transmitting drive torque to components (3, 13) of the drive train, the device comprising:

one of a one-piece and a multiple-part shaft (2) being operatively connected, on an output side thereof, to the components (3, 13) of the drive train;

at least first and second bearings (4, 5) rotatably supporting the shaft (2);

an electric drive motor (1) for generating at least a portion of the transmitted drive torque, the drive motor (1) comprising at least a stationary stator (9) and a rotor (7) which is non-rotatably connected to the shaft (2), and the rotor (7) being supported on the shaft (2) via at least one bearing surface (8);

means (12) is disposed on the shaft (2) by which drive torque is transmittable to the components (3, 13) of the drive train while introducing at least one transverse force into the shaft (2), the rotor (7) of the drive motor (1) is positioned on the shaft (2) such that the bearing surface (8) is located in a region of maximum (15) deflection caused by the transverse force in the shaft (2); and

the rotor (7) is positioned on the shaft (2) such that the maximum (15) deflection is located at a half-way point along the length of an extension of the bearing surface (8) in a longitudinal direction of the shaft (2).

6. A device for a vehicle drive train for generating and transmitting drive torque to components (3, 13) of the drive train, the device comprising:

one of a one-piece and a multiple-part shaft (2) being operatively connected, on an output side thereof, to the components (3, 13) of the drive train;

at least first and second bearings (4, 5) rotatably supporting the shaft (2);

an electric drive motor (1) for generating at least a portion of the transmitted drive torque, the drive motor (1) comprising at least a stationary stator (9) and a rotor (7) which is non-rotatably connected to the shaft (2), and the rotor (7) being supported on the shaft (2) via at least one bearing surface (8);

means (12) is disposed on the shaft (2) by which drive torque is transmittable to the components (3, 13) of the drive train while introducing at least one transverse force into the shaft (2), the rotor (7) of the drive motor (1) is positioned on the shaft (2) such that the bearing surface (8) is located in a region of maximum (15) deflection caused by the transverse force in the shaft (2); and

the shaft (2) is rotatably supported by the first bearing (4) against a motor output shaft of a second drive motor, and is rotatably supported by the second bearing (5) against a transmission housing (6), and the motor output shaft is detachably connectable to the shaft (2) via a clutch.