LED device for wide beam generation

• US 8,414,161 B2
• Filed: 07/02/2012
• Issued: 04/09/2013
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Holder, Ronald G., Rhoads, Greg
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US13/540,477
• Publication Number:
  US 20120268934A1
• Time in Patent Office: 281 Days
• Field of Search: 36231106-31109, 362/311.02, 362/311.1, 362326-340, 362308-310, 36224902-24906, 362/237, 362/240, 362/294, 362/373, 362/431
• US Class Current: 362/311.06
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21S 8/085 of high-built type, e.g. street light
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

An apparatus and method is characterized by providing an optical transfer function between a predetermined illuminated surface pattern, such as a street light pattern, and a predetermined energy distribution pattern of a light source, such as that from an LED. A lens is formed having a shape defined by the optical transfer function. The optical transfer function is derived by generating an energy distribution pattern using the predetermined energy distribution pattern of the light source. Then the projection of the energy distribution pattern onto the illuminated surface is generated. The projection is then compared to the predetermined illuminated surface pattern to determine if it acceptably matches. The process continues reiteratively until an acceptable match is achieved. Alternatively, the lens shape is numerically or analytically determined by a functional relationship between the shape and the predetermined illuminated surface pattern and predetermined energy distribution pattern of a light source as inputs.

Claims

1. A street luminaire comprising:

a fixture operable to position a plurality of light modules substantially above and parallel to a surface to be illuminated,

wherein each light module comprises;

a flat substrate comprising a heat conductive material;

an array of light emitting diodes attached to the substrate; and

an array of lenses positioned to receive light emitted by the light emitting diodes and to illuminate the surface, wherein each lens of the array of lenses of each light module produces an individual pattern of light having a two-dimensional geometric form that is biased street side relative to curbside of the light fixture, wherein an overall intensity of each light module is approximately equal to an individual intensity associated with each lens multiplied by the number of lenses on a light module.

2. The street luminaire of claim 1, wherein at least one light module is thermally coupled to a portion of the fixture.

3. The street luminaire of claim 1,

wherein each lens comprises a respective totally internally reflective surface, and

wherein the pattern of light is biased towards an area of a street surface located in front of the street luminaire by the totally internally reflective surface.

4. The street luminaire of claim 1, wherein each lens includes a prismatic element.

5. The street luminaire of claim 4, wherein the prismatic element juts relative to an outer surface of the lens.

6. The street luminaire of claim 4, wherein the lens is bisected by a plane and the prismatic element is laterally offset from the plane.

7. The street luminaire of claim 1, wherein each lens comprises at least one lobe.

8. The street luminaire of claim 1, wherein each lens is bisected by a plane, and wherein each lens comprises a first bulging surface region disposed on a first side of the plane, and a second bulging surface region disposed on a second side of the plane.

9. The street luminaire of claim 8, wherein a depression is formed between the first bulging surface region and the second bulging surface region.

10. The street luminaire of claim 8, wherein each lens further comprises an undercut surface circumscribing the light emitting diode.