Self contained, gas-enhanced surgical instrument

• US 8,414,578 B2
• Filed: 11/19/2009
• Issued: 04/09/2013
• Est. Priority Date: 02/03/2004
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Sartor, Joe D., Hogan, Michael, Arts, Gene H., Podhajsky, Ronald J., Reschke, Arlan J.
• Primary Examiner(s): Peffley, Michael
• Assistant Examiner(s): HUPCZEY, JR, RONALD JAMES
• Application Number:
  US12/622,248
• Publication Number:
  US 20100069902A1
• Time in Patent Office: 1,237 Days
• Field of Search: 606 32- 50
• US Class Current: 606/41
• CPC Class Codes: A61B 18/042 using additional gas becoming plasma

Abstract

An electrosurgical apparatus for coagulating tissue includes an elongated housing and an electrode located adjacent the distal end of the housing. The electrode can be connected to a source of electrosurgical energy. At least one actuator is included which electrosurgically energizes the electrode. The apparatus also includes a relatively small gas cylinder which contains a pressurized gas consisting of inert gas and which is selectively seated in the housing. Upon actuation of the actuator, gas is dispersed under pressure from the gas cylinder to the electrode and is ionized prior to the distribution of the gas into the operating field.

Claims

1. An electrosurgical instrument for providing ionized gas to a surgical site, comprising:

an elongated housing having a proximal end and a distal end, the elongated housing being configured for operable connection with a source of pressurized gas;

an active electrode mounted at least partially within the elongated housing adjacent the distal end of the elongated housing, the electrode adapted to connect to a source of electrosurgical energy;

at least one actuator which actuates the flow of pressurized inert gas from the source of pressurized gas over a portion of the active electrode within the elongated housing and which actuates the delivery of electrosurgical energy from the source of electrosurgical energy to the active electrode for ionizing the pressurized inert gas flowing over the active electrode for use at the surgical site;

a flow regulator at least partially disposed within the elongated housing for selectively regulating the flow of pressurized gas from the source of pressurized gas upon actuation of the at least one actuator; and

a sensor at least partially disposed on the elongated housing and in electrical communication with the flow regulator, the sensor being configured to sense a selected condition at the surgical site and automatically control the regulation of flow of pressurized gas to the active electrode.

2. The electrosurgical instrument according to claim 1, wherein the at least one actuator is adapted to actuate the release of pressurized gas from the source of pressurized gas prior to actuating the delivery of the electrosurgical energy from the source.

3. The electrosurgical instrument according to claim 1, wherein the at least one actuator includes a first actuator which actuates the flow of pressurized gas from the source of pressurized gas and a second actuator which actuates delivery of the electrosurgical energy from the source of electrosurgical energy to the active electrode.

4. The electrosurgical instrument according to claim 3, wherein the first actuator is actuated prior to actuating the second actuator.

5. The electrosurgical instrument according to claim 4, wherein the second actuator which actuates the delivery of electrosurgical energy from the electrosurgical energy source is adapted to selectively adjust the amount of electrosurgical energy that is delivered to the active electrode.

6. The electrosurgical instrument according to claim 4, wherein the first actuator which actuates the flow of pressurized gas from the cylinder is adapted to selectively adjust the flow of pressurized gas from the cylinder.

7. The electrosurgical instrument according to claim 3, wherein the sensor is in electrical communication with the second actuator which actuates delivery of electrosurgical energy from the source, the sensor being configured to sense a selected condition and automatically modulate the delivery of energy to the active electrode.

8. The electrosurgical instrument according to claim 1, wherein the source of pressurized gas includes a cylinder having a sealed outlet and the elongated housing includes a coupling which is configured to rupture the sealed outlet upon reception of the cylinder with the elongated housing.

9. The electrosurgical instrument according to claim 1, further comprising:

a pressure regulator which regulates the pressure of the pressurized gas flowing over the active electrode.

10. The electrosurgical instrument according to claim 1, further comprising:

a selectively releasable locking mechanism configured to releasably engage the source or pressurized gas.

11. The electrosurgical instrument according to claim 1, further comprising:

a second flow regulator which selectively regulates the flow of pressurized gas over the active electrode.

12. The electrosurgical instrument according to claim 1, further comprising:

a pressure relief valve for relieving the pressure of the pressurized gas.

13. The electrosurgical instrument according to claim 12, wherein the sensor is in electrical communication with the pressure relief valve to sense a selected condition and automatically activates the pressure relief valve to relieve the pressure of the pressurized inert gas in the cylinder.

14. The electrosurgical instrument according to claim 1, further comprising:

a flow limiter which limits the flow of pressurized gas over the active electrode.

15. The electrosurgical instrument according to claim 1, wherein the instrument is configured and adapted for use in closed procedures.

16. The electrosurgical instrument of claim 1, wherein the elongated housing is configured for pencil-grip engagement by a user.

17. An electrosurgical instrument for providing ionized gas to a surgical site, comprising:

an elongated housing having a proximal end and a distal end, the elongated housing being configured for operable connection with a source of pressurized gas;

an active electrode mounted within the distal end of the elongated housing, the electrode adapted to connect to a source of electrosurgical energy;

at least one actuator operably supported on the elongated housing which is selectively adjustable to control the flow of pressurized gas from the source of pressurized gas over at least a portion of the active electrode within the elongated housing and the delivery of electrosurgical energy from the source of electrosurgical energy to the active electrode for ionizing the pressurized inert gas for use at the surgical site; and

a sensor at least partially disposed on the elongated housing, the sensor being configured to sense a selected condition at the surgical site and automatically control the regulation of flow of pressurized gas to the active electrode.

18. An electrosurgical instrument for providing ionized gas to a surgical site, comprising:

an elongated housing having a proximal end and a distal end, the elongated housing being configured for operable connection with a source of pressurized gas;

an active electrode mounted entirely within the elongated housing adjacent the distal end of the elongated housing, the electrode adapted to connect to a source of electrosurgical energy;

a flow regulator at least partially disposed within the elongated housing for regulating the flow of pressurized gas from the source of pressurized gas over the active electrode; and

a sensor at least partially disposed on the elongated housing and in electrical communication with the flow regulator, the sensor being configured to sense a selected condition at the surgical site and automatically control the regulation of flow of pressurized gas to the active electrode.

19. An electrosurgical instrument for providing ionized gas to a surgical site, comprising:

an elongated housing having a proximal end and a distal end, the elongated housing being configured to selectively receive a cylinder of pressurized gas;

an active electrode mounted within the distal end of the elongated housing, the electrode adapted to connect to a source of electrosurgical energy;

at least one actuator which actuates the flow of pressurized gas from the cylinder over a portion of the active electrode within the elongated housing and which actuates the delivery of electrosurgical energy from the source of electrosurgical energy to the active electrode for ionizing the pressurized inert gas for use at the surgical site; and

a sensor at least partially disposed on the elongated housing for sensing a condition at the surgical site, the sensor being electrically connected to a safety pressure relief valve which vents pressure from the source of pressurized gas before the source of pressurized gas is removed from the elongated housing.

20. An electrosurgical system for performing an electrosurgical procedure on a patient, the system comprising:

a source of electrosurgical energy;

a source of pressurized gas; and

an electrosurgical instrument including;

an elongated housing having a proximal end and a distal end, the elongated housing being configured for operable connection with a source of pressurized gas;

an active electrode mounted completely within the distal end of the elongated housing, the electrode adapted to connect to the source of electrosurgical energy;

at least one actuator operably supported on the elongated housing which is selectively adjustable to control the flow of pressurized gas from the source of pressurized gas over at least a portion of the active electrode and the delivery of electrosurgical energy from the source of electrosurgical energy to the active electrode for ionizing the pressurized inert gas for use at the surgical site; and

a sensor at least partially disposed on the elongated housing, the sensor being configured to sense a selected condition at a surgical site and automatically control the regulation of flow of pressurized gas to the active electrode.