Spring disc energy harvester apparatus and method

• US 8,415,860 B2
• Filed: 06/02/2010
• Issued: 04/09/2013
• Est. Priority Date: 02/08/2007
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Malkin, Matthew C., Pena, Gerardo
• Primary Examiner(s): Kim, John K
• Application Number:
  US12/792,151
• Publication Number:
  US 20100237748A1
• Time in Patent Office: 1,042 Days
• Field of Search: 310/309, 310/324, 310/325, 310/330, 310/331, 310/334, 310/339
• US Class Current: 310/339
• CPC Class Codes: H02N 2/021 using intermittent driving, e.g. step motors, piezoleg motors
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02N 2/22 Methods relating to manufacturing, e.g. assembling, calibration
• CPC Class Codes: H10N 30/03 Assembling devices that include piezoelectric or electrostrictive parts
• CPC Class Codes: H10N 30/88 Mounts; Supports; Enclosures; Casings
• CPC Class Codes: H10N 30/886 Mechanical prestressing means, e.g. springs springs in general F16F1/00
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

An energy harvesting apparatus and method that is especially well suited for harvesting low frequency broadband vibration energy from a vibrating structure is presented. The apparatus includes a pair of disc springs that are arranged in an opposing relationship. A threaded fastening member and a threaded nut extend through apertures in each of the disc springs and enable a predetermined preload force to be applied to the disc springs. The preload effectively “softens” the disc springs, thus heightening the sensitivity of the disc springs to low frequency, low amplitude vibration energy. A piezoelectric material ring is secured to each of the disc springs. Each piezoelectric material ring experiences changes in strain as its associated disc spring deflects in response to vibration energy experienced from a vibrating structure. The electrical output from each piezoelectric material ring can be used to power or activate various forms of electronic sensors and devices, or it can be conditioned and stored in a circuit for later use.

Claims

1. An energy harvesting apparatus, comprising:

a first disc spring having an axial center and an outer peripheral area;

a second disc spring having an axial center and an outer peripheral area;

an electrically responsive material secured to a surface of said first disc spring, said electrically responsive material operating to generate an electrical output signal in response to changing levels of strain experienced by said electrically responsive material, as said electrically responsive material flexes in response to flexing motion of said first disc spring;

a support member for supporting said outer peripheral areas of said first and second disc springs and holding said disc springs in facing relationship to one another, and further such that vibration energy from a vibrating structure is transmitted to said disc springs causing flexion of said disc springs;

a fastening assembly for applying a preload force to said disc springs to soften said disc springs.

2. The apparatus of claim 1, further comprising an electrically responsive material secured to said second disc spring.

3. The apparatus of claim 1, wherein said electrically responsive material comprises a ring of piezoelectric material adhered to said first disc spring coaxially with said axial center of said first spring disc.

4. The apparatus of claim 1, wherein said disc springs each include an aperture at said axial center thereof.

5. The apparatus of claim 4, wherein said fastening assembly includes a threaded bolt extending through said apertures in said disc springs, and a threaded nut secured to said threaded bolt.

6. The apparatus of claim 1, wherein at least one of said disc springs is comprised of spring steel.

7. The apparatus of claim 1, wherein said preload force is sufficient to place said disc springs in a condition of low stiffness.

8. The apparatus of claim 7, wherein said preload force deflects said disc springs to positions where said disc springs are at an approximate midpoint of a range of low stiffness.

9. An energy harvesting apparatus, comprising:

a first disc spring having an axial center and an outer peripheral area;

a second disc spring having an axial center and an outer peripheral area;

an electrically responsive material secured to a surface of said first disc spring at a position laterally offset from the axial center of said first disc spring, said electrically responsive material operating to generate an electrical output signal in response to changing levels of strain experienced by said electrically responsive material, in response to flexing motion of said first disc spring;

a support member for supporting said outer peripheral areas of said first and second disc springs and holding said disc springs in facing relationship to one another, and further such that vibration energy from a vibrating structure is transmitted to said disc springs causing flexion of said disc springs; and

a fastening assembly for applying a preload force to said disc springs to soften said disc springs.

10. An energy harvesting apparatus, comprising:

a first disc spring having an axial center and an outer peripheral area;

a second disc spring having an axial center and an outer peripheral area;

a first electrically responsive material secured to a surface of said first disc spring at a position laterally offset from an axial center of said first disc spring;

a second electrically responsive material secured to a surface of said second disc spring at a position laterally offset from an axial center of said second disc spring;

said first and second electrically responsive materials operating to generate electrical output signals in response to changing levels of strain experienced during flexing motion of said first and second disc springs, respectively;

a support member extending through the axial centers of the first and second disc springs for supporting said outer peripheral areas of said first and second disc springs and holding said first and second disc springs axially aligned and in facing relationship to one another, and further such that vibration energy from a vibrating structure is transmitted to said disc springs causing flexion of said disc springs; and

a fastening assembly for applying a preload force to said first and second disc springs to soften said first and second disc springs.