Method and apparatus for scheduling work orders in a manufacturing process

• US 8,417,368 B2
• Filed: 02/04/2009
• Issued: 04/09/2013
• Est. Priority Date: 05/27/1994
• Status: Expired due to Fees

• Current Assignee: Infor Veenendaal BV (KOCH Industries Incorporated)
• Original Assignee: Infor Veenendaal BV (KOCH Industries Incorporated)
• Inventors: Lilly, Richard T., Layne, David V.
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Rao, Sheela S
• Application Number:
  US12/365,261
• Publication Number:
  US 20100161098A1
• Time in Patent Office: 1,525 Days
• Field of Search: 700/99, 700/100, 700/101, 700/102
• US Class Current: 700/100
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations
• CPC Class Codes: G06Q 10/06311 Scheduling, planning or task assignment for a person or group
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A computerized system for scheduling a plurality of work orders in a manufacturing process. Each work order specifies operations to be performed using a plurality of resources and materials. Data including resource availability information for each resource used in the manufacturing process, material availability information for each material used in the manufacturing process, and work order information is received and stored in a computer. The work order information includes a release date for the work order, a want date for the work order, operations information, and material requirements information. Resource capacity and a start date/time and a finish date/time are assigned to each operation based upon the resource availability information, the material availability information, and the work order information. The assigned resource capacity, the assigned start date/time, and the assigned finish date/time for each operation are displayed on a computer screen in a graphical format.

Claims

1. A method for scheduling a plurality of work orders for manufacturing products, each work order including operations to be performed using a plurality of resources and materials in a manufacturing process, the method comprising:

obtaining resource availability information and material availability information for the manufacturing process for each work order, the material availability information comprising, for each material used in the manufacturing process for each work order, an identity of the each material, dates when the each material is available, and a quantity of the each material available on each of a plurality of dates;

obtaining work order information comprising date information for each work order; and

scheduling operations to be performed for each work order based on the resource availability information and the material availability information, wherein scheduling the operations comprises, for each work order, scheduling the plurality of resources based on the resource availability information and the material availability information, wherein the plurality of resources comprises a main resource and at least one auxiliary resource.

2. The method according to claim 1, wherein the resource availability information comprises, for each resource used in the manufacturing process for each work order, an identity of the each resource, the available capacity for the each resource, and dates when the each resource capacity is available.

3. The method according to claim 1, wherein the work order information further comprises, for each work order, at least one identity of a product to be manufactured, a quantity of the product to be manufactured, and a relative priority for the each work order.

4. The method according to claim 1 further comprising the step of displaying on a computer screen selected work order information.

5. The method according to claim 1, wherein the work order information further comprises, for each work order, operations information and material requirements information, the operations information comprising a minimum resource capacity needed to perform each operation and a maximum resource capacity that could be used to perform the each operation, and the material requirements information comprising an identify of materials needed for the each operation and a quantity of materials needed for the each operation, and

wherein scheduling the operations comprises, for each work order, scheduling the plurality of resources based on the resource availability information, the material availability information, the operations information, and the material requirements information.

6. The method according to claim 1, wherein the work order information, for each work order, further comprises a relative priority for work to be performed, wherein scheduling the operations for each work order further comprises scheduling the each work order based on an order of relative priority for the plurality of work orders.

7. The method according to claim 1, wherein:

the work order information, for each work order, comprises an identity of one or more operations to be completed and operations information comprising an identity in the work order information of the one or more operations to be completed and a sequence of the one or more operations defined in the work order information.

8. The method according to claim 1, wherein the at least one auxiliary resource comprises a set-up resource and a run resource.

9. A system for scheduling a plurality of work orders for manufacturing products, each work order comprising a set of operations to be performed using a plurality of resources and materials in a manufacturing process, the system comprising:

means for obtaining resource availability information and material availability information for the manufacturing process for each work order, the material availability information comprising, for each material used in the manufacturing process for each work order, an identity of the each material, the dates when the each material is available, and the quantity of the each material available on each of a plurality of dates;

means for obtaining work order information comprising date information for each work order; and

means for scheduling operations to be performed for each work order based on the resource availability information and the material availability information, wherein scheduling the operations comprises, for each work order, scheduling the plurality of resources based on the resource availability information and the material availability information.

10. The system according to claim 9, wherein the resource availability information comprises, for each resource used in the manufacturing process for each work order, an identity of the each resource, the available capacity for the each resource, and the dates when the each resource capacity is available.

11. The system according to claim 9 further comprising means for displaying on a computer screen selected material availability information.

12. The system according to claim 9, wherein the work order information further comprises, for each work order, at least one of an identity of a product to be manufactured, a quantity of the product to be manufactured, and a relative priority for the each work order.

13. The system according to claim 9, further comprising means for displaying on a computer screen selected work order information.

14. The system according to claim 9, wherein the work order information further comprises, for each work order, operations information and material requirements information, the operations information comprising a minimum resource capacity need to perform each operation and, wherein the system further comprises:

an assigning means for assigning a maximum resource capacity to the each operation if the maximum resource capacity is available, and

means for assigning a resource capacity not less than the minimum resource capacity to the each operation if the maximum resource capacity is not available.

15. The system according to claim 9, wherein the work order information, for each work order, further comprises a relative priority, and said scheduling means are further for scheduling an order of the operations for the each work order based on an order of the relative priority for the each work order.

16. The system according to claim 9, wherein:

the work order information, for each work order, comprises an identify of one or more operations to be completed and operations information comprising an identity in the work order information of the one or more operations to be completed and a sequence of operations of the one or more operations defined in the work order information.

17. The method according to claim 9, wherein the plurality of resources comprises a set-up resource and a run resource.

18. A system for scheduling a plurality of work orders for manufacturing products, each work order comprising a set of operations to be performed using a plurality of resources and materials in a manufacturing process, the system comprising:

a resource and material availability module configured to obtain resource availability information and material availability information for the manufacturing process for each work order, the material availability information comprising, for each material used in the manufacturing process for each work order, an identity of the each material, dates when the each material is available, and a quantity of the each material available on each of a plurality of dates;

a work order information module configured to obtain work order information comprising date information for each work order;

a scheduler configured to schedule operations to be performed for each work order based on the resource availability information and the material availability information, wherein scheduling the operations comprises, for each work order, scheduling the plurality of resources based on the resource availability information and the material availability information; and

an interface configured to provide an assigned resource capacity and scheduling for each operation in each work order.

19. The system according to claim 18, wherein the resource availability information comprises, for each resource used in the manufacturing process for each work order, an identity of the each resource, the available capacity for the each resource, and dates when the each resource capacity is available.

20. The system according to claim 18 wherein the interface comprises a computer screen for displaying selected work order information.

21. The system according to claim 18, wherein the work order information further comprises, for each work order, at least one identity of a product to be manufactured, a quantity of the product to be manufactured, and a relative priority for the each work order.

22. The system according to claim 18, wherein the scheduler is configured to generate, for each work order, operations information and material requirement information, the operations information comprising a minimum resource capacity needed to perform each operation and a maximum resource capacity that could be used to perform the each operation, and the material requirements information comprising an identity of materials needed for the each operation and a quantity of materials needed for the each operation, and

wherein the scheduler is further configured, for each work order, to schedule the plurality of resources based on the resource availability information, the material availability information, the operations information, and the material requirements information.

23. The system according to claim 18, wherein the work order information, for each work order, further comprises a relative priority, wherein the scheduler is further configured to schedule an order of the operations based on an order of the relative priority for each work order.

24. The system according to claim 18, wherein the work order information, for each work order, comprises an identity of one or more operations to be completed and operations information comprising an identity in the work order information of the one or more operations to be completed and a sequence of the one or more operations defined in the work order information.

25. The method according to claim 18, wherein the plurality of resources comprises a set-up resource and a run resource.