Scanning dental models

• US 8,417,493 B2
• Filed: 03/02/2010
• Issued: 04/09/2013
• Est. Priority Date: 03/11/2004
• Status: Active Grant

• Current Assignee: National Dentex Corporation (GDC Holdings, Inc.)
• Original Assignee: Geodigm Corporation (GDC Holdings, Inc.)
• Inventors: Marshall, Michael Craig
• Primary Examiner(s): Kim, Eunhee
• Application Number:
  US12/715,999
• Publication Number:
  US 20100217567A1
• Time in Patent Office: 1,134 Days
• Field of Search: 703/6, 433 67- 68, 433/41
• US Class Current: 703/6
• CPC Class Codes: A61C 9/004 Means or methods for taking digitized impressions
• CPC Class Codes: G06T 17/00 Three dimensional [3D] modelling, e.g. data description of 3D objects

Abstract

A system for generating an electronic model having a common coordinate system includes a scanning device; a first plate module; and a second plate module. Each of the plate modules is configured to separately couple to the scanning device. The plate modules also can be moveably coupled together using an articulation device. Each of the plate modules includes alignment structures (e.g., spheres) to facilitate determining a position and orientation of the plate modules within a coordinate system of the scanning device.

Claims

1. A scanning placement system comprising:

a first plate module including a plurality of alignment spheres, the alignment spheres of the first plate module being configured to fit with a base of a scanning device to couple the first plate module to the base at a known location, the first plate module also being configured to retain a first physical model of a first dentition of a patient and to position the first physical model on the scanning device within a first coordinate system; and

a second plate module including a plurality of alignment spheres, the alignment spheres of the second plate module being configured to fit with the base of the scanning device to couple the second plate module to the base at a known location, the second plate module also being configured to retain a second physical model of a second dentition of the patient and to position the second physical model on the scanning device within a second coordinate system, the second plate module also being configured to operably couple to the first plate module on the base of the scanning device to form a combined apparatus within the first coordinate system.

2. The scanning placement system of claim 1, further comprising:

a base plate module configured to couple to the base of the scanning device, wherein each of the first plate module and the second plate module couple to the base of the scanning device by seating on the base plate module.

3. The scanning placement system of claim 2, wherein the base plate module is configured to receive the first plate module when the first plate module and the second plate module are coupled together to form the combined apparatus.

4. The scanning placement system of claim 2, wherein the base plate module defines at least a first alignment channel.

5. The scanning placement system of claim 4, wherein the first alignment channel of the base plate module is configured to receive at least a first of the alignment spheres of at least one of the first and second plate modules.

6. The scanning placement system of claim 5, wherein the first alignment channel is configured to receive at least the first and a second of the alignment spheres of at least one of the first and second plate modules.

7. The scanning placement system of claim 4, wherein the base plate module also defines a second alignment channel orthogonal to the first alignment channel.

8. The scanning placement system of claim 7, wherein the first and a second of the alignment spheres of the first plate module are configured to cooperatively mate with the first alignment channel and a third of the alignment spheres of the first plate module is configured to cooperatively mate with the second alignment channel to position the first plate module at the known location.

9. The scanning placement system of claim 1, wherein the first dentition of the patient represents an upper set of teeth of the patient.

10. The scanning placement system of claim 9, wherein the second dentition of the patient represents a lower set of teeth of the patient.

11. The scanning placement system of claim 1, wherein the first physical model includes at least one member of the group consisting of a plaster mold, a wax mold, and a plastic mold.

12. The scanning placement system of claim 1, wherein the alignment spheres of the first plate module are arranged along a common plane.

13. The scanning placement system of claim 1, further comprising an articulator to which the first and second plate modules are mounted.

14. The scanning placement system of claim 1, further comprising:

a data processing system configured to generate an electronic model corresponding to each of the physical models within the first coordinate system, the data processing system being configured to use the scanning device to obtain position data of at least one of the alignment spheres of the combined apparatus, the data processing system also being configured to transform position data of a first electronic model obtained from the scanning device and position data of a second electronic model obtained from the scanning device based on the position data obtained from the alignment sphere, whereby a composite electronic model is generated within the first coordinate system.

15. A method comprising:

arranging a first physical model on a scanning device, the first physical model associated with a first alignment sphere, a second alignment sphere, and a third alignment sphere;

scanning a surface of the first physical model along a first scan line to find an edge of the first physical model at a first edge point;

scanning the surface of the first physical model along a second scan line to find the edge of the first physical model at a second edge point, the second scan line being spaced a distance from the first scan line;

determining a first vector crossing the first edge point and the second edge point, the first vector having a first direction;

locating the first alignment sphere at a first location, the first location being located along the first vector; and

scanning the first alignment sphere to obtain positional data.

16. The method of claim 15, further comprising:

locating the second alignment sphere based on the first vector and the location of the first alignment sphere.

17. The method of claim 16, further comprising:

locating the third alignment sphere based on at least the first vector and the location of the first alignment sphere.