Methods and apparatus related to a launch connector portion of a ureteroscope laser-energy-delivery device

• US 8,419,293 B2
• Filed: 12/19/2008
• Issued: 04/16/2013
• Est. Priority Date: 12/21/2007
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Zerfas, Jeffrey W., Jortberg, Paul, Tumminelli, Richard P.
• Primary Examiner(s): PEACE, RHONDA S
• Application Number:
  US12/340,350
• Publication Number:
  US 20090180745A1
• Time in Patent Office: 1,579 Days
• Field of Search: 385 76- 79
• US Class Current: 385/78
• CPC Class Codes: A61B 18/24 with a catheter A61B18/26, A61B18/28 take precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2018/00494 Stomach, intestines or bowel
• CPC Class Codes: A61B 2018/00505 Urinary tract
• CPC Class Codes: A61B 2018/00982 combined with or comprising means for visual or photographic inspections inside the body, e.g. endoscopes
• CPC Class Codes: A61B 2018/2222 Fibre material or composition
• CPC Class Codes: G02B 2006/4297 having protection means, e.g. protecting humans against accidental exposure to harmful laser radiation
• CPC Class Codes: G02B 23/2423 of the distal end
• CPC Class Codes: G02B 23/26 using light guides for illumination G02B23/2469
• CPC Class Codes: G02B 6/036 core or cladding comprising multiple layers multicore optical fibres G02B6/02042; microstructured properties G02B6/02295; omniguide fibres G02B6/023
• CPC Class Codes: G02B 6/262 Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
• CPC Class Codes: G02B 6/3813 for transmission of high energy beam coupling high energy sources and light guides G02B6/4296
• CPC Class Codes: G02B 6/4203 Optical features
• CPC Class Codes: G02B 6/4296 coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources

Abstract

In one embodiment, an apparatus includes an optical fiber made of a silica-based material. A proximal end portion of the optical fiber has an outer-layer portion. The proximal end portion can be included in at least a portion of a launch connector configured to receive electromagnetic radiation. The apparatus also includes a component that has a bore therethrough and can be made of a doped silica material. The bore can have an inner-layer portion heat-fused to the outer-layer portion of the optical fiber. The component can also have an index of refraction lower than an index of refraction associated with the outer-layer portion of the optical fiber.

Claims

1. An apparatus, comprising:

an optical fiber being made of a silica-based material, a proximal end portion of the optical fiber having an outer-layer portion, the proximal end portion being included in at least a portion of a launch connector configured to receive electromagnetic radiation and being mechanically connected to a source of electromagnetic radiation; and

a component having a bore therethrough, the component being made of a doped silica material, the bore having an inner-layer portion heat-fused to the outer-layer portion of the optical fiber, the component having an index of refraction lower than an index of refraction associated with the outer-layer portion of the optical fiber;

wherein an entirety of a proximal end of the launch connector includes a substantially flat surface, and

an outer-surface of the silica-based optical fiber has an index of refraction higher than an index of refraction associated with the doped silica component.

2. The apparatus of claim 1, wherein the optical fiber has a cladding layer and a silica core, the outer-layer portion is associated with the cladding layer.

3. The apparatus of claim 1, wherein the proximal end portion of the optical fiber extends along a longitudinal axis, and wherein the outer-layer portion of the optical fiber surrounds the longitudinal axis.

4. The apparatus of claim 1, wherein the inner-layer portion of the bore of the component is heat-fused to the outer-layer portion of the optical fiber after the outer-layer portion of the optical fiber is disposed within the bore of the component.

5. The apparatus of claim 1, wherein the proximal end portion of the optical fiber extends along a longitudinal axis parallel to a longitudinal axis defined by the bore of the component, the component has a proximal end wall within a plane substantially normal to the longitudinal axis of the optical fiber, and the optical fiber has a proximal end wall substantially within the plane.

6. The apparatus of claim 1, wherein the optical fiber has a cladding layer and a core, the outer-layer portion of the optical fiber is associated with the cladding layer, and the outer-layer portion being between at least a proximal end of the bore of the component and at least a distal end of the bore of the component.

7. The apparatus of claim 1, wherein the optical fiber has a silica core, the outer-layer portion has an index of refraction lower than an index of refraction associated with the silica core.

8. The apparatus of claim 1, wherein the optical fiber has a core, a fluorine-doped cladding layer, and an acrylate coating, the fluorine-doped cladding layer is disposed between the core and the acrylate coating, the outer-layer portion of the optical fiber is associated with the fluorine-doped cladding layer, the acrylate coating is disposed outside of the bore of the component and is not heat-fused to the inner-layer portion of the bore of the component.

9. The apparatus of claim 1, wherein the optical fiber has a silica core, the outer-layer portion of the optical fiber has a concentration of fluorine greater than zero, the doped silica material is a fluorine-doped silica material having a concentration of fluorine greater than the concentration of fluorine of the outer-layer portion of the optical fiber.

10. The apparatus of claim 1, further comprising:

a polymer-based jacket coupled to a portion of the optical fiber, a distal end of the component being disposed between the proximal end of the component and the proximal end of the polymer-based jacket, the polymer-based jacket being disposed outside of the heat-fused inner-layer portion of the bore of the component.

11. The apparatus of claim 1, wherein a numerical aperture associated with the proximal end portion of the optical fiber is substantially equal to a numerical aperture associated with a portion of the optical fiber disposed outside of the bore of the component.

12. The apparatus of claim 1, wherein the optical fiber and the component are associated with an endoscope.

13. The apparatus of claim 1, wherein the optical fiber extends along a longitudinal axis, the apparatus further comprising:

a capillary holder having a proximal portion coupled to a proximal end portion of the launch connector, wherein the capillary holder includes a proximal taper portion configured to facilitate insertion of the proximal end portion of the launch connector; and

an alignment assembly configured to prevent the optical fiber from bending laterally or normally of the longitudinal axis;

wherein the capillary holder is further configured to receive a proximal portion of the alignment assembly therein, the capillary holder including a distal stop configured to limit the extent of insertion of the alignment assembly within the capillary holder.

14. An apparatus, comprising:

an optical fiber being made of a silica-based material and having a cladding layer and a silica core, wherein a proximal end portion of the optical fiber is configured to receive electromagnetic radiation and is configured to mechanically connect to a source of electromagnetic radiation; and

a component made of a doped silica material, the component having a bore in fluid communication with a proximal opening of the component and a distal opening of the component, a portion of the cladding layer of the proximal end portion being in contact with the bore to define an interface such that electromagnetic radiation from the optical fiber and incident on the interface is substantially internally reflected, the optical fiber and the component collectively defining a launch connector;

wherein an entirety of a proximal end of the launch connector includes a substantially flat surface, and

an outer-surface of the silica-based optical fiber has an index of refraction higher than an index of refraction associated with the doped silica component.

15. The apparatus of claim 14, wherein the portion of the cladding layer is heat-fused to the bore between a proximal end of the bore and a distal end of the bore.

16. The apparatus of claim 14, wherein the bore has a substantially uniform inner-diameter.

17. The apparatus of claim 14, wherein the optical fiber and the component collectively define the launch connector when the portion of the cladding layer is heat-fused to the bore.

18. The apparatus of claim 14, wherein the doped silica material is a fluorine-doped silica material that has an index of refraction lower than an index of refraction of the cladding layer of the optical fiber.

19. The apparatus of claim 14, wherein the portion of the cladding layer is a first portion of the cladding layer, the bore is a first bore, the optical fiber has a coating on a second portion of the cladding layer and not on the first portion of the cladding layer, the second portion of the cladding layer is disposed outside of the first bore of the component and disposed within a second bore of the component, wherein the second bore of the component has an inner-diameter greater than an inner-diameter of the first bore of the component.

20. The apparatus of claim 14, wherein the launch connector defines a longitudinal axis and is configured to receive electromagnetic radiation at a proximal end portion of the launch connector, the apparatus further comprising:

a ferrule having a proximal end portion coupled to the proximal end portion of the launch connector, the ferrule defining a cavity between a distal end portion of the ferrule and an outer-surface of the launch connector at a distal end portion of the launch connector, the outer-surface being substantially aligned with the longitudinal axis.

21. A method, comprising:

receiving a doped silica component having a bore in fluid communication with a distal opening of the doped silica component and a proximal opening of the doped silica component;

moving an inner-surface of the bore of the doped silica component over an outer-surface of a proximal end of a silica-based optical fiber, the proximal end being configured to mechanically connect to a source of electromagnetic radiation;

heating the doped silica component and the silica-based optical fiber such that the inner-surface of the bore of the doped silica component is fused to the outer-surface of the silica-based optical fiber, the doped silica component and the silica-based optical fiber collectively defining a launch connector end when fused;

modifying a proximal end of the silica-based optical fiber and a proximal end of the doped silica component such that an entirety of the proximal end of the silica-based optical fiber and an entirety of the proximal end of the doped silica component define a substantially flat surface; and

the outer-surface of the silica-based optical fiber has an index of refraction higher than an index of refraction associated with the doped silica component.

22. The method of claim 21, wherein the heating defines an interface, the doped silica component has a doping concentration such that electromagnetic radiation from the silica based optical fiber and incident on the interface is substantially internally reflected.

23. The method of claim 21, further comprising:

removing a portion of a polymer-based jacket disposed on the outer-surface of the silica-based optical fiber before the moving.

24. The method of claim 21, wherein the outer-surface of the silica-based optical fiber is associated with a cladding layer of the silica-based optical fiber, the method further comprising:

removing a portion of an acrylate coating disposed on the outer-surface of the silica-based optical fiber before the moving.

25. The method of claim 21, wherein the outer-surface of the silica-based optical fiber is associated with a cladding layer of the silica-based optical fiber, the doped silica component is doped with a fluorine concentration greater than a fluorine concentration within the cladding layer.

26. The method of claim 21, wherein the doped silica component is cut from a doped silica pre-form, the doped silica pre-form has a bore with a inner-diameter less than an inner diameter of the bore of the doped silica component.

27. The method of claim 21, wherein the silica-based optical fiber has a coating removed from the portion of the cladding layer before the portion of the cladding layer is heat-fused to the bore.