Ultrasonic surgical instrument with comb-like tissue trimming device

• US 8,419,759 B2
• Filed: 02/11/2010
• Issued: 04/16/2013
• Est. Priority Date: 02/11/2010
• Status: Expired due to Fees

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Dietz, Timothy G.
• Primary Examiner(s): SEVERSON, RYAN J
• Application Number:
  US12/703,899
• Publication Number:
  US 20110196405A1
• Time in Patent Office: 1,160 Days
• Field of Search: 606/167, 606169-171, 606/180, 604/22, 600562-568
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2017/320064 with tissue or sample retaining means
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location

Abstract

In one general aspect, various embodiments are directed to an ultrasonic surgical instrument that has an ultrasonic blade that protrudes from at least one ultrasonic transducer that is movably supported within a handle housing. The ultrasonic blade protrudes through an outer sheath assembly that is attached to the handle housing. A distal end portion of the outer sheath has at least one comb-like portion formed thereon. In some embodiments, a distal end of the ultrasonic blade is axially movable adjacent to the at least one comb-like portion. In other embodiments, the distal end of the ultrasonic blade is rotatable adjacent to the at least one comb-like portion.

Claims

1. An ultrasonic surgical instrument, comprising:

a handle housing;

an outer sheath assembly protruding from said handle housing, said outer sheath assembly having at least one comb-like distal end portion having at least two spaced tooth members protruding therefrom;

at least one ultrasonic transducer movably supported by said housing;

an ultrasonic blade protruding from said at least one ultrasonic transducer and being movable therewith, said ultrasonic blade having a distal end for movement adjacent to said at least one distal end portion of said outer sheath assembly; and

a drive system interacting with said at least one ultrasonic transducer for selectively applying an actuation motion thereto to cause said at least one ultrasonic transducer to move within said handle housing.

2. The ultrasonic surgical instrument of claim 1 wherein said outer sheath assembly has a pair of spaced comb-like distal end portions having at least two spaced tooth members and wherein said distal end of said ultrasonic blade is configured for movement between said pair of spaced distal end portions of said outer sheath assembly.

3. The ultrasonic surgical instrument of claim 1 wherein said at least two spaced tooth members on each of said comb-like distal end portions are oriented in a serpentine arrangement.

4. The ultrasonic surgical instrument of claim 1 wherein said at least one ultrasonic transducer is movably supported within said handle housing for selective gross axial travel therein.

5. The ultrasonic surgical instrument of claim 1 wherein said at least one ultrasonic transducer is movably supported within said handle housing for selective gross rotation therein.

6. The ultrasonic surgical instrument of claim 1 wherein said drive system comprises a trigger movably attached to said handle housing and interfacing with said at least one ultrasonic transducer, such that an application of an actuation motion to said trigger causes said at least one transducer to move within said handle housing.

7. The ultrasonic surgical instrument of claim 6 wherein said drive system further comprises a series of gears operably interfacing with said trigger and said at least one ultrasonic transducer.

8. The ultrasonic surgical instrument of claim 1 wherein said ultrasonic blade has an elongated central portion that has a substantially round cross-sectional shape and wherein said distal end portion of said ultrasonic blade eccentrically protrudes from said elongated central portion.

9. The ultrasonic surgical instrument of claim 1 wherein said distal end of said ultrasonic blade is substantially planar.

10. The ultrasonic surgical instrument of claim 1 wherein said distal end of said ultrasonic blade has a substantially round cross-sectional shape.

11. An ultrasonic surgical instrument, comprising:

a handle housing;

an outer sheath assembly protruding from said handle housing, said outer sheath assembly having a pair of spaced comb-like members each having at least two spaced tooth members protruding therefrom;

at least one ultrasonic transducer movably supported by said housing for selective gross axial travel therein;

an ultrasonic blade protruding from said at least one ultrasonic transducer and being axially movable therewith, said ultrasonic blade having a distal end for movement between said pair of spaced comb-like members; and

a trigger operably coupled to said handle assembly and interacting with said at least one ultrasonic transducer to selectively apply gross axial actuation motion thereto.

12. The ultrasonic surgical instrument of claim 11 wherein said pair of spaced comb-like members are fabricated from a polymeric material.

13. The ultrasonic surgical instrument of claim 11 wherein each said comb-like member defines a central axis wherein at least one of said tooth members protrudes on one lateral side of said central axis and wherein another one of said tooth members protrudes from another lateral side of said central axis.

14. The ultrasonic surgical instrument of claim 11 wherein said distal end of said ultrasonic blade is substantially planar and has an arcuate indentation formed therein.

15. An ultrasonic surgical instrument, comprising:

a handle housing;

an outer sheath assembly protruding from said handle housing, said outer sheath assembly having a pair of spaced comb-like members that each have at least two spaced tooth members protruding therefrom;

at least one ultrasonic transducer supported within said handle housing for gross rotation therein;

an ultrasonic blade protruding from said at least one ultrasonic transducer and being rotatable therewith, said ultrasonic blade having a distal end for rotation between said pair of spaced comb-like members;

a trigger operably coupled to said handle housing; and

a series of gears interfacing with said at least one ultrasonic transducer and said trigger such that actuation of said trigger causes said series of gears to apply gross rotational motion to said at least one ultrasonic transducer.

16. The ultrasonic surgical instrument of claim 15 wherein said at least one ultrasonic transducer is supported within a transducer housing that is supported for gross rotation within said handle housing and wherein said series of gears comprises:

a first driven gear supported on said transducer housing;

a second driven gear in meshing engagement with said first driven gear; and

a third drive gear supported by said trigger and in meshing engagement with said second driven gear.

17. The ultrasonic surgical instrument of claim 16 further comprising a slip ring assembly interfacing between a source of ultrasonic control signals and said at least one ultrasonic transducer.

18. The ultrasonic surgical instrument of claim 17 wherein said slip ring assembly comprises:

a first fixed contact supported on said handle housing and communicating with said source of ultrasonic control signals;

a second fixed contact supported on said handle housing and communicating with said source of ultrasonic control signals;

a first movable contact on said transducer housing, said first movable contact in moving contact with said first fixed contact and communicating with said at least one ultrasonic transducer; and

a second movable contact on said transducer housing, said first movable contact in moving contact with said second fixed contact and communicating with said at least one ultrasonic transducer.

19. The ultrasonic surgical instrument of claim 15 wherein said ultrasonic blade has an elongated central portion having a substantially round cross-sectional shape and wherein said distal end portion eccentrically protrudes from said elongated central portion.

20. The ultrasonic surgical instrument of claim 19 wherein said distal end portion of said ultrasonic blade has an elliptical cross-sectional shape.