Ultrasecure card package

• US 8,419,889 B2
• Filed: 04/08/2011
• Issued: 04/16/2013
• Est. Priority Date: 01/21/2008
• Status: Expired due to Fees

• Current Assignee: CPI Card Group - Colorado Incorporated (CPI Card Group), CPI Card Group - Minnesota Incorporated (CPI Card Group), CPI Card Group - Tennessee, Inc.
• Original Assignee: CPI Card Group - Colorado Incorporated (CPI Card Group)
• Inventors: Smith, Dennis R.
• Primary Examiner(s): Mazumdar, Sonya
• Application Number:
  US13/083,178
• Publication Number:
  US 20110203722A1
• Time in Patent Office: 739 Days
• Field of Search: 156/277, 156/297, 156/306.6, 156/307.5, 156/322
• US Class Current: 156/307.5
• CPC Class Codes: A45C 11/00 Receptacles for purposes not provided for in groups A45C1/00-A45C9/00 specially adapted for toiletry or cosmetic equipment A45D29/20, A45D44/18; travelling sewing kits A45F3/48
• CPC Class Codes: B65B 61/18 for making package-opening or unpacking elements
• CPC Class Codes: B65D 2575/565 means explicitly used for suspending
• CPC Class Codes: B65D 65/40 Applications of laminates for particular packaging purposes B65D1/0215, B65D1/28, B65D3/22, B65D5/0281, B65D5/563, B65D9/30, B65D29/02, B65D31/02, B65D75/26, B65D77/2024, B65D81/1275, B65D81/3811, B65D81/3823, B65D81/3834, B65D81/3846, B65D81/3858, B65D81/3874, B65D81/3886, B65D81/3897 take precedence; laminates per se or laminated packages characterised by the composition or
• CPC Class Codes: B65D 75/26 Articles or materials wholly enclosed in laminated sheets or wrapper blanks
• CPC Class Codes: B65D 75/30 Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
• CPC Class Codes: B65D 75/563 Integral handles or suspension means B65D75/566 takes precedence
• CPC Class Codes: Y10T 156/1089 of discrete laminae to single face of additional lamina
• CPC Class Codes: Y10T 29/49982 Coating

Abstract

A package for securing a card is disclosed where the card is retained between two panels that are secured together by a heat-activated adhesives and/or a combination of polymeric and adhesive constituents to drastically hinder surreptitious access to the contents of the package. The package may include additional features for activating or accessing the card and increasing the aesthetic appeal of the package.

Claims

1. A method for producing a secure card package containing a point-of-sale activatable card, comprising:

providing a first panel and a second panel each comprising paper stock and having a non-polymeric coated inner surface;

printing a heat-activatable adhesive directly upon the non-polymeric coated inner surface of the first panel;

allowing the heat-activatable adhesive to dry upon the non-polymeric coated inner surface of the first panel;

locating a point-of-sale activatable card between the inner surface of the first panel and an inner surface of the second panel, after the step of allowing the heat-activatable adhesive to dry upon the non-polymeric coated inner surface of the first panel; and

,

activating the heat-activatable adhesive, after the locating step, by applying heat and pressure only in a region substantially surrounding and offset from the point-of-sale activatable card to enclose the point-of-sale activatable card in a secure space between the first and second panels.

2. A method as recited in claim 1, wherein the inner surface of the first panel and the inner surface of the second panel are each clay coated.

3. A method as recited in claim 2, wherein each of the first panel and the second panel have a clay coated outer surface.

4. A method as recited in claim 2, wherein the heat-activatable adhesive comprises polyurethane.

5. A method as recited in claim 1, wherein the heat-activatable adhesive comprises polyurethane.

6. A method as recited in claim 1, wherein the heat-activatable adhesive is printed on substantially all of the non-polymeric inner surface of the first panel.

7. A method as recited in claim 1, wherein the printing step further comprises:

printing the heat-activatable adhesive on the non-polymeric coated inner surface of the second panel, wherein the heat-activatable adhesive printed on the inner surface of said second panel is allowed to dry prior to the locating step.

8. A method as recited in claim 7, wherein the heat-activatable adhesive is printed on substantially all of the non-polymeric coated inner surface of the first panel and on substantially all of the non-polymeric coated inner surface of the second panel.

9. A method as recited in claim 7, wherein the printing step is completed utilizing at least one of a printing roller, a flood coater, a gravure press, and an anilox roller plate.

10. A method as recited in claim 1, further comprising:

applying a filament strip to one of the first panel and the second panel prior to the locating and activating steps, wherein the filament is utilizable to access the secure space.

11. A method as recited in claim 1, wherein the printing step comprises:

applying the heat-activatable adhesive in a predetermined pattern on the inner surface of the first panel.

12. A method as recited in claim 1, wherein said printing step is completed utilizing a printing roller.

13. A method as recited in claim 1, wherein said printing step is completed utilizing a flood coater.

14. A method as recited in claim 1, wherein said printing step is completed utilizing a gravure press.

15. A method as recited in claim 1, wherein said printing step is completed utilizing an anilox roller plate.

16. A method as recited in claim 1, wherein the locating step further comprising:

disposing documentation comprising information relating to the point-of-sale activatable card between the inner surface of the first panel and the inner surface of the second panel, after the allowing step.

17. A method as recited in claim 1, wherein the heat-activated adhesive is disposed only in the region substantially surrounding and offset from the point-of-sale activatable card.

22. A method as recited in claim 1, wherein said secure card package comprises:

a data field.

23. A method as recited in claim 22, wherein one of said first panel and said second panel includes an aperture, and wherein said data field is provided on said point-of-sale activatable card so that at least a portion of the data field is viewable through the aperture.

24. A method as recited in claim 23, wherein said data field includes machine-readable data.

25. A method as recited in claim 23, wherein said data field includes machine-readable data.

26. A method as recited in claim 23, wherein said data field includes machine-readable data for use in activating an account associated with the card.

27. A method as recited in claim 23, wherein said secure card package includes another aperture for hanging on a display rack, and wherein a long edge of the secure card package extends away from the aperture.

28. A method as recited in claim 27, wherein a long edge of said card extends along a long edge of the secure card package.

29. A method as recited in claim 28, further comprising:

applying a filament strip to one of the first panel and the second panel prior to the locating and activating steps, wherein the filament is utilizable to access the secure space.

30. A method as recited in claim 22, wherein one of said first panel and said second panel includes an aperture, and wherein said data field is a machine-readable activation data field provided on said point-of-sale activatable card so that the data field is viewable through the aperture for use in activating an account associated with the card.

18. A method for producing a secure card package containing a point-of-sale activatable card, comprising:

providing a first panel and a second panel each comprising paper stock and each having a clay coated inner surface and a clay coated outer surface;

printing a heat-activatable adhesive comprising polyurethane directly upon the clay coated inner surface of the first panel;

allowing the heat-activatable adhesive to dry upon the clay inner surface of the first panel;

locating a point-of-sale activatable card between the inner surface of the first panel and the inner surface of the second panel, after the step of allowing the heat-activatable adhesive to dry upon the coated inner surface of the first panel; and

,

activating the heat-activatable adhesive, after the locating step, by applying heat and pressure only in a region substantially surrounding and offset from the point-of-sale activatable card to enclose the point-of-sale activatable card in a secure space between the first and second panels.

19. A method as recited in claim 18, wherein the heat-activatable adhesive is printed on substantially all of the inner surface of the first panel.

20. A method as recited in claim 19, wherein the printing step is completed utilizing an anilox roller plate.

21. A method as recited in claim 20, wherein the printing step further comprises:

printing the heat-activatable adhesive on substantially all of the clay inner surface of the second panel, wherein the heat-activatable adhesive printed on the inner surface of said second panel is allowed to dry prior to the locating step.