Print head assembly for use in fused deposition modeling system

• US 8,419,996 B2
• Filed: 12/22/2010
• Issued: 04/16/2013
• Est. Priority Date: 12/22/2010
• Status: Active Grant

• Current Assignee: Stratasys Incorporated
• Original Assignee: Stratasys Incorporated
• Inventors: Swanson, William J., Batchelder, J. Samuel, Johnson, Kevin C.
• Primary Examiner(s): Luu, Matthew
• Assistant Examiner(s): Valencia, Alejandro
• Application Number:
  US12/976,111
• Publication Number:
  US 20120162314A1
• Time in Patent Office: 846 Days
• Field of Search: None
• US Class Current: 264/308
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/118 using filamentary material being melted, e.g. fused deposition modelling [FDM]
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor

Abstract

A print head assembly that includes a print head carriage and multiple, replaceable print heads that are configured to be removably retained in receptacles of the print head carriage.

Claims

1. A print head assembly for use in a fused deposition modeling system, the print head assembly comprising:

a carriage frame configured to be retained by a gantry mechanism of the fused deposition modeling system;

a control board secured to the carriage frame;

a receptacle for use with a removable print head having a cartridge assembly, a motor gear disposed within the cartridge assembly, and a filament drive mechanism, wherein the receptacle comprises;

a base portion supported from the carriage frame and configured to receive the cartridge assembly of the removable print head, wherein the base portion comprises an alignment feature configured to engage with a reciprocal alignment feature of the received cartridge assembly; and

a lid configured to close against the base portion to retain the received cartridge assembly at least partially within the receptacle; and

a rotary encoder retained by the control board, the rotary encoder being configured to measure rotations of the motor gear through the cartridge assembly while the cartridge assembly is retained by the receptacle.

2. The print head assembly of claim 1, and further comprising:

a lid electrical circuit retained by the lid;

an electrical contact connected to the lid electrical circuit and configured to engage the received print head when the lid is closed against the base portion.

3. The print head assembly of claim 2, wherein the control board has a control board interface, and wherein the lid electrical circuit is configured to communicate with the control board interface.

4. The print head assembly of claim 1, wherein the lid comprises:

at least one latch clamp configured to engage the base portion when the lid is closed against the base portion; and

a pinch actuator configured to disengage the at least one latch clamp from the base portion.

5. The print head assembly of claim 1, and further comprising at least one toggle mechanism configured to move the receptacle relative to the carriage frame.

6. The print head assembly of claim 5, wherein the receptacles is supported from the carriage frame with at least one flexure member configured to restrict movement of the receptacle relative to the carriage frame to directions substantially along a single axis.

7. A print head assembly for use in a fused deposition modeling system, the print head assembly comprising:

a carriage frame configured to be retained by a gantry mechanism of the fused deposition modeling system;

a control board secured to the carriage frame;

a receptacle for use with a removable print head having a cartridge assembly, a motor gear disposed within the cartridge assembly, a filament drive mechanism, and a liquefier pump assembly, the receptacle comprising;

a base portion supported from the carriage frame and is configured to receive the cartridge assembly of the removable print head, wherein the base portion comprises an alignment feature configured to engage with a reciprocal alignment feature of the received cartridge assembly; and

a lid configured to close against the base portion to retain the received cartridge assembly at least partially within the receptacle, and such that the liquefier pump assembly is located outside of the receptacle; and

a rotary encoder retained by the control board, the rotary encoder being configured to measure rotations of the motor gear through the cartridge assembly while the cartridge assembly is retained by the receptacle.

8. The print head assembly of claim 7, and further comprising:

a lid electrical circuit retained by the lid;

an electrical contact connected to the lid electrical circuit and configured to engage an electrical port of the received cartridge assembly when the lid is closed against the base portion.

9. The print head assembly of claim 8, and further comprising a lid electrical interface connected to the lid on an opposing side of the lid electrical circuit from the electrical contact.

10. The print head assembly of claim 9, wherein the control board has a control board interface, and wherein the lid electrical circuit is configured to communicate with the control board interface via the lid electrical interface.

11. The print head assembly of claim 7, wherein the receptacle is supported from the carriage frame with at least one suspension mechanism that is configured to restrict movement of the receptacle relative to the carriage frame to directions substantially along a single axis of the at least one axis.

12. The print head assembly of claim 11, and further comprising a toggle mechanism configured to move the receptacle relative to the carriage frame along the at least one axis.