Tractor lift detection system for gantry cranes

• US 8,421,640 B1
• Filed: 06/07/2010
• Issued: 04/16/2013
• Est. Priority Date: 06/07/2010
• Status: Expired due to Fees

• Current Assignee: Edward Wayne Larson
• Original Assignee: Edward Wayne Larson
• Inventors: Larson, Edward Wayne
• Primary Examiner(s): Zimmerman, Brian
• Assistant Examiner(s): NGUYEN, LAURA N
• Application Number:
  US12/802,418
• Time in Patent Office: 1,044 Days
• Field of Search: 340/10.1, 340/12.5, 340/12.51, 340/13.2, 340/13.24, 340/13.25, 340/13.26, 340/13.27, 340/13.33, 340/673, 340679-6866, 340/440, 340/431, 340/689, 340/687, 455/77, 455/79, 455/432.1, 455/432.3, 455/435.1, 455/435.2, 455/435.3, 455/450, 455/452.1, 455/452.2, 455/41.2, 455/507, 455/509, 212/273, 212276-281, 180/271, 180/290, 180/423, 180432-449, 370/277
• US Class Current: 340/685
• CPC Class Codes: B62D 49/005 Tractors for semi-trailers combinations of tractor plus semi- trailer B62D53/06
• CPC Class Codes: B62D 53/0821 Lifting saddles, i.e. to lift the trailer front tilting body constructions B60P
• CPC Class Codes: B66C 15/065 electrical
• CPC Class Codes: B66C 19/002 Container cranes B66C19/007 takes precedence

Abstract

An automatic signaling system to prevent a tractor from being accidently lifted with the cargo by a ship to shore gantry crane. The embodiment includes multiple sensors to detect a lifted condition and radio output upon a lifted condition. The radio output channel is determined by an automatic identification system that identifies the crane the tractor is under. Upon receiving a lifted signal the cranes hoist will be stopped and disabled but will still allow lowering until the lifted signal stops.

Claims

1. An improved tractor lift detection system for gantry cranes that interrupts the hoisting circuit of a crane if an unsafe condition is detected in a tractor comprising:

at least one sensing device mounted on said tractor to produce a signal of said unsafe condition;

a radio receiver mounted on said crane to respond to a multi-channel radio transmitter mounted on said tractor to transmit and receive a lifted signal in;

a means for communicating an identification signal from said crane to said tractor;

a microprocessor based tractor controller mounted in said tractor that monitors at least one sensor that produces the lifted signal when the tractor is being lifted, wherein the controller responsively produces said unsafe condition signal; and

wherein said crane accepts said unsafe condition signal within the first several meters of hoisting to interrupt the hoisting circuit and stop hoisting, but will not accept said unsafe condition signal and will not interrupt hoisting after said crane has been locked on a container for the first several meters of hoisting so as to reduce false triggers.

2. The improved tractor lift detector of claim 1 wherein one of said at least one sensors comprises a first sensing device mounted on a system controlling a fifth wheel on said tractor thereby sensing lift before said tractor is lifted off of the ground.

3. The improved tractor lift detector of claim 2 wherein the first sensing device comprises a shielded inductive proximity switch.

4. The improved tractor lift detector of claim 2 wherein there are one or more backup sensors in the event said first sensing device on the fifth wheel system fails.

5. The improved tractor lift detector of claim 4 wherein at least one of the one or more backup sensors comprises an ultrasonic sensor.

6. The improved tractor lift detector of claim 1 wherein the identification signal includes an identification number for said crane, said tractor controller automatically detects the identification number and automatically selects a radio channel for transmitting said lifted signal, where the selected radio channel is determined by the identification number.

8. The improved tractor lift detector of claim 1 wherein the tractor controller has data logging abilities.

9. The improved tractor lift detector of claim 1 wherein if two or more said sensors are triggered said tractor controller will transmit said lifted signal to the last known said crane thereby creating added safety should said tractor controller be unable to acquire said identification signal of said crane.

10. The improved tractor lift detector of claim 1 further comprising a dual axis tilt sensor with digital outputs mounted on the tractor so as to sense tilt and roll that will trigger at predetermined angles.

7. The improved tractor lift detector claimed of 1 wherein said tractor controller will stay active for several minutes after said tractor is turned off so as to allow protection of an operator even if the operator is under said crane.