Electrically insulated surgical needle assembly

• US 8,425,430 B2
• Filed: 12/10/2009
• Issued: 04/23/2013
• Est. Priority Date: 01/31/2005
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Pond, John D. Jr., Adcox, William Keith
• Primary Examiner(s): Koharski, Christopher D
• Assistant Examiner(s): D ABREU, MICHAEL JOSEPH
• Application Number:
  US12/653,238
• Publication Number:
  US 20100094115A1
• Time in Patent Office: 1,230 Days
• Field of Search: 600/554, 607/117
• US Class Current: 600/554
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7092 for checking pedicle hole has correct depth or has an intact wall pedicle drill depth limiters A61B17/1626
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue

Abstract

A surgical needle assembly for penetrating soft and hard tissues of a patient includes a handle assembly removably coupled to the needle assembly. The needle assembly is electrically coupled to an electrical signal source. The surgical tool includes an electrically conductive portion in communication with an un-insulated distal end of the needle assembly, and an insulated portion extending from the distal end to the handle assembly.

Claims

1. A surgical method for accessing at least one vertebra of the spinal column, comprising:

inserting a needle assembly through tissue to the at least one vertebra, the needle assembly comprising;

a needle assembly extending along a longitudinal axis, said needle assembly comprising;

a stylet including an electrically conductive portion near a pointed distal end, a shaft extending proximally from said distal end providing a conductive path to a proximal extension of said stylet;

a cannula including an electrically conductive portion and an insulated outer surface area around said electrically conductive portion extending along a length of said cannula wherein said pointed distal end of said stylet projects distally from said insulated surface area when said stylet is positioned in said cannula;

a handle assembly attachable near said proximal end of said needle assembly comprising;

an electrically insulated outer surface area;

an electrically conductive area internal to said electrically insulated surface area and engageable with said proximal extension of said stylet;

said handle assembly including a gripping portion having a major dimension at least 50% greater than a minor dimension, said major and minor dimensions being measured orthogonally to said longitudinal axis and to one another; and

an electrical lead extending from said electrically conductive area through said handle assembly along said major dimension, wherein said handle assembly includes a handle body having a bore extending along said major dimension from a lateral outer surface of said handle body to a receptacle aligned along said longitudinal axis of said needle assembly when said handle assembly is engaged to said needle assembly, said lead extending through said bore, and the handle assembly further comprising a housing positioned in said bore, said housing defining a trough extending along a length of said housing with said trough opening along one side of said length of said housing, said housing further including opposite lateral protrusions projecting into said trough to secure a cable portion of said lead to said housing in said trough and an axial protrusion extending into said trough that secures said cable through said opening along said one side of said housing against an inner surface of said handle body that defines said bore, wherein said cable portion includes an electrical contact extending from the cable portion into said receptacle within said handle assembly and said proximal extension of said stylet fits inside said receptacle in said handle assembly and is electrically coupled to said electrical contact;

during the inserting the needle assembly through tissue;

delivering an electrical signal to the exposed distal end of the needle assembly;

electrically insulating the needle assembly from tissue proximal of the distal end; and

monitoring the proximity of neural elements to the distal end;

engaging a distal end of the outer cannula of the needle assembly to the at least one vertebra; and

after the engaging, and while the outer cannula is engaged with the at least one vertebra, removing the handle assembly mounted to the proximal end of the needle;

the handle assembly mounted to the needle assembly, but entirely disposed proximally and in spaced relation to the distal end of the needle assembly, during the inserting and remaining so disposed and spaced during all of the inserting.

2. The method of claim 1, further comprising:

removing the stylet from the needle assembly while maintaining the outer cannula of the needle assembly in engagement with the vertebra.

3. The method of claim 2, further comprising:

positioning a guidewire through the outer cannula;

engaging the guidewire to the at least one vertebra; and

removing the outer cannula.

4. The method of claim 2 wherein said cannula includes a distal end positioned proximally of said distal pointed end of said stylet when said stylet is positioned in said cannula.

5. The method of claim 2 wherein said cannula includes a connection member on a proximal end thereof and said stylet includes a hub about a proximal end of said stylet positonable in abutting engagement with a proximal end of said connection member of said cannula.

6. The method of claim 2 wherein said hub includes a body extending about said shaft and said proximal extension of said stylet extends proximally from said body.

7. The method of claim 2 wherein said connection member on said cannula includes a gripping portion projecting outwardly from said cannula, a first sleeve portion extending about said cannula distally of said gripping portion, and a second sleeve portion about said cannula proximally of said gripping portion.

8. The method of claim 2 wherein said second sleeve portion includes a pair of notches for receiving a locking element to couple said needle assembly to said handle assembly when said hub and said connection member are at least partially received in said handle assembly.

9. The method of claim 2 wherein said cannula includes a distal end beveled to facilitate movement of said cannula through tissue of the patient.

10. The method of claim 2 wherein said cannula includes a lumen having a generally constant size between distal and proximal ends of said cannula.

11. The method of claim 2 wherein said lead extends along said major dimension of said handle assembly and exits said handle assembly at a location distally of a proximal end of said gripping portion to avoid interfering with the user'"'"'s hand positioned about said gripping portion.