Implant and delivery system for soft tissue repair

• US 8,425,536 B2
• Filed: 05/12/2011
• Issued: 04/23/2013
• Est. Priority Date: 09/12/2007
• Status: Active Grant

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Foerster, Seth A., White, George W., Gregoire, David
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/106,096
• Publication Number:
  US 20110213417A1
• Time in Patent Office: 712 Days
• Field of Search: 606139-145, 606/213, 606/215, 606/232
• US Class Current: 606/139
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping channel for multiple instruments A61B2017/3445; instrument channel A61B2017/22072; replaceable heads A61B2017/2931; suction A61M1/00
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61B 2090/062 penetration depth

Abstract

Implant and delivery systems for soft tissue repair which affix soft tissue portions to a region of bone are described. Generally, the assembly includes two bone anchors preloaded through an inserter handle such that each anchor is penetrated into the bone directly. The first anchor is inserted through the tissue and into the bone, where it is locked into position. The first anchor has a suture or wire that protrudes through the tissue and threads through the second anchor and is secured to a rotatable suture reel located along the handle. The second anchor is inserted through the tissue and into the bone independently of the first anchor. Once the second anchor is deployed, the suture or wire is tensioned to secure the soft tissue to the bone and a suture plug within the second anchor is deployed to lock the suture or wire in place.

Claims

1. A method for repairing tissue, comprising:

positioning an inserter of an inserter assembly preloaded with a first and second anchor in proximity to bone;

implanting with the inserter the first anchor with a first end of suture or wire fixedly coupled to the first anchor through the tissue and into a first region of bone;

observing a first depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the first anchor within the first portion of bone;

implanting with the inserter the second anchor through the tissue and into a second region of bone observing a second depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the second anchor within the second portion of bone;

wherein a portion of the suture or wire is slidingly routed through the second anchor and wherein the first anchor and second anchor are separated by a region of tissue to be repaired;

tensioning the suture or wire between the first and second anchors; and

locking the suture or wire with respect to the first and second anchors such that the region of tissue to be repaired is affixed to the bone; and

wherein the step of locking the suture or wire with respect to the first and second anchor comprises actuating a suture plug member retained within the second anchor so as to lock the suture or wire relative to the second anchor.

2. The method of claim 1 further comprising pre-drilling an opening into the first and second regions of bone prior to implanting the first anchor or implanting the second anchor.

3. The method of claim 1 wherein the method for repairing tissue is performed arthroscopically.

4. The method of claim 1 wherein the first and second region of bone comprise a humeral head.

5. The method of claim 4 wherein the region of tissue to be repaired comprises an articular supraspinatus tendon.

6. The method of claim 1 further comprising locking the first and second anchors within their respective regions of bone prior to tensioning the suture or wire.

7. The method of claim 1 wherein tensioning a suture or wire comprises sliding the suture or wire through the second anchor until the region of tissue to be repaired is maintained against the bone.

8. The method of claim 1 wherein actuating suture plug member comprises retracting the plug member until a portion of the suture or wire is compressed against the plug member and prevented from moving.

9. The method of claim 1 wherein implanting a second anchor comprises placing the second anchor into the second region of bone separately from the first anchor.

10. A method for affixing an articular supraspinatus tendon to a humeral head, comprising:

positioning an inserter of an inserter assembly preloaded with a first and second anchor in proximity to the humeral head;

implanting with the inserter a first anchor through a first portion of the tendon and into a first region of the humeral head, the first anchor having a suture or wire fixedly connected within the first anchor;

observing a first depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the first anchor within the first portion of the humeral head;

implanting with the inserter a second anchor through a second portion of the tendon and into a second region of the humeral head, wherein the first anchor and second anchor is separated by a distance, the second anchor having a portion of the suture or wire slidingly routed through the second anchor and also routed adjacent an anchor plug retained within the second anchor;

observing a second depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the second anchor within the second portion of the humeral head;

tensioning the suture or wire between the first and second anchors and sliding the anchor plug to lock the suture or wire within the second anchor such that the tendon is affixed to the humeral head.

11. A method of repairing a piece of soft tissue, comprising:

inserting a first anchor through a first portion of soft tissue and into a first portion of bone, said first anchor detachably connected with a distal end of a first support sleeve within a first inserter shaft of an inserter assembly;

observing a first depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the first anchor within the first portion of bone;

locking said first anchor with the first portion of bone ;

detaching said first anchor from said first support sleeve;

inserting a second anchor through a second portion of soft tissue spaced away from the first portion of soft tissue and into a second portion of bone, said second anchor detachably connected with a distal end of a second support sleeve within a second inserter shaft of the inserter assembly;

observing a second depth indicator disposed on the inserter assembly to indicate a suitable depth of insertion of the second anchor within the second portion of bone;

locking said second anchor with second portion of bone;

adjusting the tension of a connecting member that is fixedly connected with the first anchor and slidingly routed through the second anchor, said connecting member also connected with the inserter assembly, so as to repair the piece of soft tissue; and

detaching the second anchor from the second support sleeve;

wherein before the step of detaching the second anchor, actuating a suture plug retained within the second anchor so as to lock the connecting member relative to the second anchor.

12. The method of claim 11 wherein the step of actuating a suture plug comprises, retracting the suture plug to lock the connecting member relative to the second anchor.