D 1364 BT secondary coatings on optical fiber

• US 8,426,021 B2
• Filed: 09/15/2011
• Issued: 04/23/2013
• Est. Priority Date: 12/14/2006
• Status: Expired due to Fees

• Current Assignee: DSM IP Assets BV (DSM-Firmenich AG)
• Original Assignee: DSM IP Assets BV (DSM-Firmenich AG)
• Inventors: Cattron, Wendell Wayne, Schmid, Steven R., Murphy, Edward J., Zimmerman, John M., Tortorello, Anthony Joseph
• Primary Examiner(s): Chriss, Jennifer
• Assistant Examiner(s): Lopez, Ricardo E
• Application Number:
  US13/233,670
• Publication Number:
  US 20120003474A1
• Time in Patent Office: 586 Days
• Field of Search: 522/174, 522/179, 522/96, 522/107, 522/75, 522/83, 522/173, 522/64, 385/114, 385/145, 528/66, 528/65
• US Class Current: 428/392
• CPC Class Codes: C03C 25/1065 Multiple coatings
• CPC Class Codes: C08G 18/48 Polyethers
• CPC Class Codes: C08G 18/672 Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
• CPC Class Codes: C08G 18/724 Combination of aromatic polyisocyanates with (cyclo)aliphatic polyisocyanates
• CPC Class Codes: C09D 163/00 Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
• CPC Class Codes: C09D 175/14 Polyurethanes having carbon-to-carbon unsaturated bonds
• CPC Class Codes: C09D 175/16 having terminal carbon-to-carbon unsaturated bonds
• CPC Class Codes: G02B 1/12 by surface treatment, e.g. by irradiation
• CPC Class Codes: Y10T 428/2938 Coating on discrete and individual rods, strands or filaments
• CPC Class Codes: Y10T 428/2964 Artificial fiber or filament

Abstract

The invention relates to a Radiation Curable Secondary Coating composition for use on an Optical Fiber. The Radiation Curable Secondary Coating composition is a urethane-free Alpha Oligomer prepared by reaction of the following: (a) an acrylate compound selected from an alcohol-containing acrylate or alcohol-containing methacrylate compound, (b) an anhydride compound, (c) an epoxy-containing compound, (d) optionally an extender compound, and (e) optionally a catalyst. The invention also relates to a coated wire and to a coated optical fiber.

Claims

1. An optical fiber coated with a radiation curable primary coating and a radiation curable secondary coating composition wherein said radiation curable secondary coating composition comprises a secondary coating oligomer blend;

wherein said secondary coating oligomer blend comprises an alpha oligomer, a beta oligomer, and a gamma oligomer;

wherein said alpha oligomer is urethane-free and is prepared by reaction of;

an acrylate compound selected from an alcohol-containing acrylate or alcohol-containing methacrylate compound,

an anhydride compound,

an epoxy-containing compound, and

an alpha oligomer catalyst selected from the group consisting of triphenylphosphine (TPP), tritoluylphosphine, phosphonium salts, tertiary amines, triethylene triamine catalysts, 1,4-diazabicyclo[2.2.2]octane (DABCO), metal catalysts, chromium (III) acetate, carboxylic acid metal salts, tin catalysts, stannous alkoxides, stannous acrylates, and titanium catalysts,

wherein said beta oligomer is different from said alpha oligomer and is prepared by reaction of the following reagents;

hydroxyethyl acrylate;

one or more diisocyanates;

a polyester polyol or a polyether polyol having a number average molecular weight in the range of from 300 g/mol to 10,000 g/mol; and

a beta oligomer catalyst selected from the group consisting of

dibutyl tin dilaurate;

metal carboxylates;

sulfonic acids;

amino-base catalysts;

organo-base catalysts;

alkoxides of zirconium;

alkoxides of titanium;

ionic liquid phosphonium salts;

ionic liquid imidazolium salts; and

ionic liquid pyridinium salts; and

wherein said gamma oligomer is an epoxy diacrylate;

wherein said composition further comprises a single slip additive or a blend of slip additives;

wherein said secondary coating composition is coated on said optical fiber with a glass drawing tower operated at a line speed of from about 750 m/min to about 2100 m/min, and wherein the cured secondary coating exhibits the following properties after initial cure and after one month aging at 85°

C. and 85% relative humidity;

a % RAU of from 80% to 98%;

an in-situ modulus of between 0.60 GPa and 1.90 GPa; and

a Tube Tg, of from 50°

C. to 80°

C.;

wherein said beta oligomer is present in said radiation curable secondary coating composition in an amount ranging from 15.0 wt. % to 31.39 wt. %, based on the total weight of the coating composition.

2. The Optical Fiber of claim 1, wherein said radiation curable secondary coating composition further comprises an antioxidant;

a first photoinitiator;

a second photoinitiator;

wherein said beta oligomer is prepared by the reaction of

β

1) hydroxyethyl acrylate;

β

2) one or more diisocyanates;

β

3) a polyol;

wherein said polyol is a polyether polyol selected from the group consisting of polyethylene glycol, polypropylene glycol, polypropylene glycol-ethyleneglycol copolymer, polytetramethylene glycol, polyhexamethylene glycol, polyheptamethylene glycol, and polydecamethylene glycol;

and

wherein said polyol is preferably a polytetramethylene glycol with a number average molecular weight of between about 600-700, preferably of between about 625-675; and

β

4) a catalyst;

wherein the beta oligomer catalyst is selected from the group consisting of dibutyl tin dilaurate;

metal carboxylates;

sulfonic acids;

amino or organo-base catalysts;

alkoxides of zirconium and titanium; and

ionic liquid phosphonium, imidazolium, and pyridinium salts.