Apparatus and method for generating power downhole

• US 8,426,988 B2
• Filed: 07/16/2008
• Issued: 04/23/2013
• Est. Priority Date: 07/16/2008
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Hay, Richard T.
• Primary Examiner(s): Waks, Joseph
• Application Number:
  US12/681,089
• Publication Number:
  US 20100219646A1
• Time in Patent Office: 1,742 Days
• Field of Search: 290/1.R
• US Class Current: 290/1.R
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes

Abstract

A downhole power generator has a substantially tubular body. A cover surrounds at least a portion of the body. At least one piezoelectric element is disposed in a cavity in the body, the piezoelectric element acting cooperatively with the cover such that motion of the cover relative to the body causes the piezoelectric element to generate electric power. A method for generating power downhole comprises disposing a cover around at least a portion of a substantially tubular body; disposing at least one piezoelectric element in the body; and engaging the piezoelectric element with the cover such that motion of the cover relative to the body causes the piezoelectric element to generate electric power.

Claims

1. A downhole power generator comprising:

a substantially tubular body;

a cover surrounding at least a portion of the body;

at least one piezoelectric element disposed in the body, the piezoelectric element engaged with the cover such that radial motion of the cover relative to the body causes the piezoelectric element to generate electric power.

2. The downhole power generator of claim 1 wherein the at least one piezoelectric element comprises a material chosen from the group consisting of:

a piezoelectric film, a piezoelectric ceramic, a piezoelectric crystalline material, and a piezoelectric fiber-composite material.

3. The downhole power generator of claim 1 wherein the at least one piezoelectric element comprises a plurality of piezoelectric elements.

4. The downhole power generator of claim 3 wherein the plurality of piezoelectric elements are encased in a potting material forming a piezoelectric assembly.

5. The downhole power generator of claim 4 further comprising a plurality of piezoelectric assemblies disposed circumferentially around the body.

6. The downhole power generator of claim 3 further comprising at least one radially movable blade engaged with the at least one of the plurality of piezoelectric elements such that radial motion of the at least one blade relative to the body causes the piezoelectric element to generate electric power.

7. The downhole power generator of claim 6 wherein the at least one of the plurality of piezoelectric elements are encased in a potting material forming at least one piezoelectric assembly.

8. The downhole power generator of claim 7 where in the load is transmitted to the at least one piezoelectric assembly by the potting material.

9. The downhole power generator of claim 1 further comprising an external spline formed on an outer surface of the body and an internal spline formed on an inner surface of the cover, the external spline and the internal spline acting cooperatively to prevent substantial rotation of the cover with respect to the body.

10. The downhole power generator of claim 1 further comprising at least one blade on an outer surface of the cover.

11. The downhole power generator of claim 1 further comprising a processor and a memory in data communication with the processor.

12. A method for generating power downhole comprising:

disposing a cover around at least a portion of a substantially tubular body;

disposing at least one piezoelectric element in the body; and

engaging the piezoelectric element with the cover such that radial motion of the cover relative to the body causes the piezoelectric element to generate electric power.

13. The method of claim 12 wherein the piezoelectric element comprises a material chosen from the group consisting of:

a piezoelectric film, a piezoelectric ceramic, a piezoelectric crystalline material, and a piezoelectric fiber-composite material.

14. The method of claim 12 wherein the at least one piezoelectric element comprises a plurality of piezoelectric elements.

15. The method of claim 14 further comprising encasing the plurality of piezoelectric elements in a potting material forming a piezoelectric assembly.

16. The method of claim 15 further comprising disposing a plurality of piezoelectric assemblies circumferentially around the body.

17. The method of claim 12 further comprising forming an external spline on an outer surface of the body and an internal spline on an inner surface of the cover, the external spline and the internal spline acting cooperatively to prevent substantial rotation of the cover with respect to the body.

18. The method of claim 12 further comprising disposing at least one blade on an outer surface of the cover.