Current-regulated power supply with soft-start protection

• US 8,427,069 B2
• Filed: 06/21/2010
• Issued: 04/23/2013
• Est. Priority Date: 06/22/2009
• Status: Expired due to Fees

• Current Assignee: Polar Semiconductor, LLC (Sanken Electric Co., Ltd.)
• Original Assignee: Polar Semiconductor, Inc. (Sanken Electric Company Limited)
• Inventors: Wibben, Josh
• Primary Examiner(s): Ismail, Shawki
• Assistant Examiner(s): WHITE, DYLAN C
• Application Number:
  US12/819,819
• Publication Number:
  US 20100320935A1
• Time in Patent Office: 1,037 Days
• Field of Search: 315/291, 315/71, 315/106, 315/116, 315/156, 315/151, 315/158, 315/171, 315/200, 315/224, 315/279, 315/201, 323/222, 323/224, 323/283, 323/285
• US Class Current: 315/291
• CPC Class Codes: H05B 45/392 wherein the LEDs are placed as freewheeling diodes at the secondary side of an isolation transformer
• CPC Class Codes: H05B 45/50 responsive to malfunctions or undesirable behaviour of LEDs; responsive to LED life; Protective circuits
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A current-regulated power supply provides soft-start protection to prevent the generation of large in-rush currents. The current-regulated power supply includes a current regulation module that operates in either a soft-start mode of operation or a normal mode of operation and a mode selection module that makes mode of operation determinations. In particular, mode-selection module monitors the load current supplied to the attached load and maintains the current-regulation module in the soft-start mode of operation until the monitored load current exceeds a threshold value, at which time the mode-selection module causes the current regulation module to operate in the normal mode of operation.

Claims

1. A controller for regulating a supply of power provided from a current-regulated power supply to a load, the controller comprising:

a current-regulation module connectable to monitor and regulate load current provided by the current-regulated power supply to the load, the current-regulation module having a normal mode of operation and a soft-start mode of operation; and

a mode-selection module connectable to monitor the load current, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode while the monitored load current is less than a threshold value, and causes the current-regulation module to operate in the normal mode of operation while the monitored load current is greater than a threshold value, wherein the mode-selection module includes a mode-selection comparator connectable to compare the monitored load current to a mode-selection threshold, wherein the mode-selection comparator generates a mode-selection signal selecting the soft-start mode of operation when the load current is less than the mode-selection threshold and normal mode of operation when the load current is greater than the mode-selection threshold.

2. The controller of claim 1, wherein the current-regulation module includes:

an over-current protection module connectable to monitor switch current through a first switching device having an On state and Off state selectively controlled by the current-regulation module, wherein during the normal mode of operation the over-current protection module turns the first switching device Off in response to the monitored switch current exceeding a normal threshold value, wherein during the soft-start mode of operation the over-current protection module turns the first switching device Off in response to the monitored switch current exceeding a soft-start threshold value having a magnitude less than the normal threshold value.

3. The controller of claim 2, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

an over-current comparator connected to compare the selected threshold value provided by the threshold selection circuit to the monitored switch current, wherein the over-current comparator turns the first switching device Off in response to the monitored switch current exceeding the selected threshold value.

4. The controller of claim 2, wherein the current-regulation module includes:

an error amplifier circuit connectable to generate an amplified error signal corresponding to an amplified difference between the monitored load current and a reference signal representing a desired load current; and

a comparator connectable to monitor the switch current through the first switching device and to compare the monitored switch current to the amplified error signal, wherein the comparator turns the first switching device Off in response to the monitored switch current exceeding the amplified error signal.

5. The controller of claim 4, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

a voltage clamping circuit connectable to prevent the amplified error signal from exceeding the selected threshold value provided by the threshold selection circuit.

6. The controller of claim 4, wherein the error amplifier circuit generates a mode-selection signal selecting the normal mode of operation when the monitored load current exceeds the reference signal, wherein the reference signal is maintained at a first threshold value during the soft-start mode of operation and a second threshold value, greater than the first threshold value, during the normal mode of operation.

7. The controller of claim 1, wherein the mode-selection module includes:

a memory module connectable to the output of the mode-selection module, wherein the memory module maintains operation in the soft-start mode of operation until a reset signal is received from the mode-selection module causing the current-regulation module to operate in the normal mode of operation.

8. A current-regulated power supply comprising:

an output circuit including a load having diode-like turn-on characteristics, a current-sense device connectable to monitor a load current, and a capacitor connected in parallel with a series combination of the load and the current-sense device;

a controller connected to regulate current to the output circuit, the controller comprising;

a current-regulation module connected to the current-sense device to regulate the load current, the current regulation module having a normal mode of operation and a soft-start mode of operation; and

a mode-selection module connected to the current-sense device, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode of operation when the load is not conducting forward current and in the normal mode of operation when the load is conducting forward current, wherein the mode selection module includes a mode-selection comparator connectable to compare the monitored load current to a mode-selection threshold, wherein the mode-selection comparator generates a mode-selection signal selecting the soft-start mode of operation when the load current is less than the mode-selection threshold and normal mode of operation when the load current is greater than the mode-selection threshold.

9. The current-regulated power supply of claim 8, wherein the load includes one or more light emitting diodes connected in series with one another.

10. The current-regulated power supply of claim 9, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode while the one or more light emitting diodes are not conducting forward current, and causes the current-regulation module to operate in the normal mode of operation while the one or more light emitting diodes are conducting forward current.

11. The current-regulated power supply of claim 8, wherein the current-regulation module includes:

an over-current protection module connected to monitor an output current being delivered to the output circuit, wherein during the normal mode of operation the over-current protection module limits the output current to a normal value, wherein during the soft-start mode of operation the over-current protection module limits the output current to a soft-start value having a magnitude less than the normal value.

12. The current-regulated power supply of claim 11, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

an over-current comparator connected to compare the selected threshold value provided by the threshold selection circuit to the monitored output current, wherein the over-current comparator turns Off power to the output circuit in response to the monitored output current exceeding the selected threshold value.

13. The current-regulated power supply of claim 11, wherein the current-regulation module includes:

an error amplifier circuit connectable to generate an amplified error signal corresponding to the amplified difference between the monitored load current and a reference signal representing a desired load current; and

a comparator connectable to monitor the output current and to compare the monitored output current to the amplified error signal, wherein the comparator is connectable to regulate the output current.

14. The current-regulated power supply of claim 13, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

a voltage clamping circuit connectable to prevent the amplified error signal from exceeding the selected threshold value provided by the threshold selection circuit.

15. The current-regulated power supply of claim 13, wherein the error amplifier circuit generates a mode-selection signal selecting the normal mode of operation when the monitored load current exceeds the reference signal, wherein the reference signal is maintained at a first threshold value during the soft-start mode of operation and a second threshold value, greater than the first threshold value, during the normal mode of operation.

16. The current-regulated power supply of claim 8, wherein the mode-selection module includes:

a memory module connectable to the output of the mode-selection module, wherein the memory module maintains operation in the soft-start mode of operation until a reset signal is received from the mode-selection module causing the current-regulation module to operate in the normal mode of operation.

17. A method of providing soft-start protection for a current-regulated power supply connected to supply power to a load, the method comprising:

monitoring a load current provided by the current-regulated power supply to the load;

operating a current-regulation module in a soft-start mode of operation until the monitored load current exceeds a mode-selection threshold value, wherein operating in the soft-start mode includes;

generating an amplified error signal corresponding to the amplified difference between the monitored load current and a threshold reference signal representing a desired load current;

clamping the amplified error signal to prevent it from exceeding a soft-start threshold value; and

comparing a monitored output current to the amplified error signal, wherein an output of the comparison is connectable to regulate the output current; and

operating the current-regulation module in a normal mode of operation in response to the monitored load current exceeding the mode-selection threshold value.

18. The method of claim 17, wherein operating the current-regulation module in the soft-start mode of operation includes:

monitoring output current delivered by the current-regulated power supply to an output circuit that includes the load connected in parallel with a capacitor; and

limiting the monitored output current from exceeding a soft-start value.

19. The method of claim 17, wherein operating the current-regulation module in the normal mode of operation includes:

monitoring output current delivered by the current-regulated power supply to an output circuit that includes the load connected in parallel with a capacitor; and

limiting the monitored output current from exceeding a normal value.

20. A controller for regulating a supply of power provided from a current-regulated power supply to a load, the controller comprising:

a current-regulation module connectable to monitor and regulate load current provided by the current-regulated power supply to the load, the current-regulation module having a normal mode of operation and a soft-start mode of operation, wherein the current-regulation module further includes;

an over-current protection module connectable to monitor switch current through a first switching device having an On state and Off state selectively controlled by the current-regulation module, wherein during the normal mode of operation the over-current protection module turns the first switching device Off in response to the monitored switch current exceeding a normal threshold value, wherein during the soft-start mode of operation the over-current protection module turns the first switching device Off in response to the monitored switch current exceeding a soft-start threshold value having a magnitude less than the normal threshold value;

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

an over-current comparator connected to compare the selected threshold value provided by the threshold selection circuit to the monitored switch current, wherein the over-current comparator turns the first switching device Off in response to the monitored switch current exceeding the selected threshold value; and

a mode-selection module connectable to monitor the load current, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode while the monitored load current is less than a threshold value, and causes the current-regulation module to operate in the normal mode of operation while the monitored load current is greater than a threshold value.

21. The controller of claim 20, wherein the current-regulation module includes:

an error amplifier circuit connectable to generate an amplified error signal corresponding to an amplified difference between the monitored load current and a reference signal representing a desired load current; and

a comparator connectable to monitor the switch current through the first switching device and to compare the monitored switch current to the amplified error signal, wherein the comparator turns the first switching device Off in response to the monitored switch current exceeding the amplified error signal.

22. The controller of claim 21, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

a voltage clamping circuit connectable to prevent the amplified error signal from exceeding the selected threshold value provided by the threshold selection circuit.

23. The controller of claim 21, wherein the error amplifier circuit generates a mode-selection signal selecting the normal mode of operation when the monitored load current exceeds the reference signal, wherein the reference signal is maintained at a first threshold value during the soft-start mode of operation and a second threshold value, greater than the first threshold value, during the normal mode of operation.

24. A controller for regulating a supply of power provided from a current-regulated power supply to a load, the controller comprising:

a current-regulation module connectable to monitor and regulate load current provided by the current-regulated power supply to the load, the current-regulation module having a normal mode of operation and a soft-start mode of operation; and

a mode-selection module connectable to monitor the load current, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode while the monitored load current is less than a threshold value, and causes the current-regulation module to operate in the normal mode of operation while the monitored load current is greater than a threshold value, wherein the mode-selection module includes a memory module connectable to the output of the mode-selection module, wherein the memory module maintains operation in the soft-start mode of operation until a reset signal is received from the mode-selection module causing the current-regulation module to operate in the normal mode of operation.

25. A current-regulated power supply comprising:

an output circuit including a load having diode-like turn-on characteristics, a current-sense device connectable to monitor a load current, and a capacitor connected in parallel with a series combination of the load and the current-sense device;

a controller connected to regulate current to the output circuit, the controller comprising;

a current-regulation module connected to the current-sense device to regulate the load current, the current regulation module having a normal mode of operation and a soft-start mode of operation, wherein the current-regulation module includes an over-current protection module connected to monitor an output current being delivered to the output circuit, wherein during the normal mode of operation the over-current protection module limits the output current to a normal value, wherein during the soft-start mode of operation the over-current protection module limits the output current to a soft-start value having a magnitude less than the normal value; and

a mode-selection module connected to the current-sense device, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode of operation when the load is not conducting forward current and in the normal mode of operation when the load is conducting forward current.

26. The current-regulated power supply of claim 25, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

an over-current comparator connected to compare the selected threshold value provided by the threshold selection circuit to the monitored output current, wherein the over-current comparator turns Off power to the output circuit in response to the monitored output current exceeding the selected threshold value.

27. The current-regulated power supply of claim 25, wherein the current-regulation module includes:

an error amplifier circuit connectable to generate an amplified error signal corresponding to the amplified difference between the monitored load current and a reference signal representing a desired load current; and

a comparator connectable to monitor the output current and to compare the monitored output current to the amplified error signal, wherein the comparator is connectable to regulate the output current.

28. The current-regulated power supply of claim 27, wherein the over-current protection module includes:

a threshold selection circuit connected to provide a selected threshold value in response to the selected mode of operation, wherein the threshold selection circuit provides the normal threshold value in response to operation in the normal mode of operation and provides the soft-start threshold value in response to operation in the soft-start mode of operation; and

a voltage clamping circuit connectable to prevent the amplified error signal from exceeding the selected threshold value provided by the threshold selection circuit.

29. The current-regulated power supply of claim 27, wherein the error amplifier circuit generates a mode-selection signal selecting the normal mode of operation when the monitored load current exceeds the reference signal, wherein the reference signal is maintained at a first threshold value during the soft-start mode of operation and a second threshold value, greater than the first threshold value, during the normal mode of operation.

30. A current-regulated power supply comprising:

an output circuit including a load having diode-like turn-on characteristics, a current-sense device connectable to monitor a load current, and a capacitor connected in parallel with a series combination of the load and the current-sense device;

a controller connected to regulate current to the output circuit, the controller comprising;

a current-regulation module connected to the current-sense device to regulate the load current, the current regulation module having a normal mode of operation and a soft-start mode of operation; and

a mode-selection module connected to the current-sense device, wherein the mode-selection module causes the current-regulation module to operate in the soft-start mode of operation when the load is not conducting forward current and in the normal mode of operation when the load is conducting forward current, wherein the mode-selection module includes a memory module connectable to the output of the mode-selection module, wherein the memory module maintains operation in the soft-start mode of operation until a reset signal is received from the mode-selection module causing the current-regulation module to operate in the normal mode of operation.