Two-dimensional optical imaging methods and systems for particle detection

• US 8,427,642 B2
• Filed: 02/14/2012
• Issued: 04/23/2013
• Est. Priority Date: 12/04/2007
• Status: Active Grant

• Current Assignee: Particle Measuring Systems Incorporated (Spectris PLC)
• Original Assignee: Particle Measuring Systems Incorporated (Spectris PLC)
• Inventors: Mitchell, John, Sandberg, Jon, Sehler, Dwight A., Williamson, Michael, Rice, David
• Primary Examiner(s): Pajoohi Gomez, Tara S
• Application Number:
  US13/396,393
• Publication Number:
  US 20120140223A1
• Time in Patent Office: 434 Days
• Field of Search: 3562431-2438, 356436-438
• US Class Current: 356/343
• CPC Class Codes: G01N 15/1433 using image recognition
• CPC Class Codes: G01N 15/1459 the analysis being performed on a sample stream
• CPC Class Codes: G01N 2015/0038 Investigating nanoparticles
• CPC Class Codes: G01N 2015/025 Methods for single or grouped particles
• CPC Class Codes: G01N 2015/1402 Data analysis by thresholding or gating operations performed on the acquired signals or stored data

Abstract

The present invention provides methods and systems for particle detection and analysis using two-dimensional optical imaging to access enhanced detection sensitivity and expanded sensing functionality relative to conventional point and array detection-based optical particle counters. Methods and systems of the present invention provide a two-dimensional optical imaging-based particle sensing platform wherein system components and specifications are selected to generate reproducible and readily identifiable signals, including particle detection signatures, from optical scattering or emission from particles provided to the system. Systems and methods of the present invention are capable of accurately and sensitively detecting, identifying, and characterizing (e.g., determining the size of) particles in liquid phase or gas phase samples.

Claims

1. A method for detecting a single particle in a fluid flow, said method comprising the steps:

providing said fluid flow having said particle;

exposing said fluid flow to a beam of electromagnetic radiation by passing said particle in said fluid flow through said beam of electromagnetic radiation, wherein interaction between said particle and said beam of electromagnetic radiation generates scattered or emitted electromagnetic radiation from said particle;

directing at least a portion of said scattered or emitted electromagnetic radiation from said particle onto a plurality of detector elements provided in an array of a two-dimensional detector;

detecting at least a portion of the scattered or emitted electromagnetic radiation from said particle for a single particle detection event corresponding to passage of said particle through said beam of electromagnetic radiation, wherein at least a portion of said detector elements of said array generate output signals corresponding to detected intensities of said scattered or emitted electromagnetic radiation from said particle,

generating a plurality of detection frames of said two-dimensional detector for said single particle detection event corresponding to a sequence of images of said particle passing through said beam of electromagnetic radiation;

wherein each detection frame comprises a plurality of said output signals of at least a portion of said detector elements of said two-dimensional detector for a given time interval;

wherein said time interval of each of said detection frames is less than the time it takes for the particle to traverse said beam of electromagnetic radiation;

combining a plurality of said detection frames to provide a composite image of a said single particle detection event;

wherein said composite image comprises a composite of data points resulting from a combination of at least a portion of the output signals for said plurality of detection frames for said single particle detection event;

analyzing said composite image to determine a size of the particle, thereby detecting said particle.

2. The method of claim 1 further comprising identifying said detection frames having output signals corresponding to detected intensities of electromagnetic radiation scattered or emitted from said particle.

3. The method of claim 1 wherein said detection frames are generated at a rate of 0.1 kHz to 20 kHz.

4. The method of claim 1 wherein each detection frame corresponds to a time interval of 50 μ

s to 10 ms.

5. The method of claim 1 wherein 2 to 100 detection frames are combined to generate the composite image.

6. The method of claim 1 further comprising the step of subtracting a reference frame from each of said detection frames;

wherein the reference frame comprises background output signals for the detector elements in said array;

wherein each background output signal is the average output signal for a given detector element in said array for detection conditions in the absence of electromagnetic radiation scattered or emitted from said particle.

7. The method of claim 6 wherein the reference frame is continuously updated.

8. The method of claim 6 wherein the reference frame is an average of 50 to 200 individual frames.

9. The method of claim 1 further comprising the step of imaging at least a portion of the scattered or emitted electromagnetic radiation from said particle onto said detector elements of said array of said two-dimensional detector.

10. The method of claim 1 wherein said detection frames correspond to images of said particle in said fluid flow.

11. The method of claim 1 wherein each of said detection frames comprises a plurality of said output signals of a subset of said detector elements of said two-dimensional detector.

12. The method of claim 1 wherein each of said detection frames comprises a plurality of said output signals of a sub-array of said two-dimensional detector.

13. The method of claim 12 wherein the sub-array comprises 0.2% to 25% of the detector elements of the two-dimensional detector.

14. The method of claim 1 wherein said step of analyzing said composite image comprises calculating a signal-weighted center of intensity value of the composite image.

15. The method of claim 14 wherein said step of analyzing said composite image further comprises determining an integrated intensity value corresponding to output values of an array of detector elements centered upon said signal-weighted center of intensity value.

16. The method of claim 15 wherein said array of detector elements centered upon said signal-weighted center of intensity value is 2-5 detector elements wide and 5-9 detector elements long.

17. The method of claim 15 wherein said step of analyzing said composite image further comprises comparing said integrated intensity value to reference data to determine said size of the particle.

18. The method of claim 17 wherein said reference data is determined using particles of known physical dimensions.

19. The method of claim 1 further comprising the step of collecting at least a portion of said scattered or emitted electromagnetic radiation from said particle.

20. The method of claim 1 wherein said two-dimensional detector is a two-dimensional array of photodetectors, a charge-coupled device (CCD) detector, a complementary metal-oxide-semiconductor (CMOS) detector, a metal-oxide-semiconductor (MOS) detector, an active pixel sensor, a microchannel plate detector, a two-dimensional array of photomultiplier tubes, a two-dimensional array of photodiodes, a two-dimensional array of phototransistors, a two-dimensional array of photoresistors, or a photoconductive film.

21. The method of claim 1 wherein the fluid flow is a flow of liquid containing said particle.

22. The method of claim 1 wherein the fluid flow is a flow of water containing said particle.

23. The method of claim 1 wherein the fluid flow is a flow of gas containing said particle.

24. The method of claim 1 further comprising the steps of:

determining a subset of said detector elements of said array, said subset comprising a plurality of detector elements, wherein each detector element of said subset has an output signal greater than or equal to a threshold value for a given detector element;

transmitting to a processor only the output signals of said subset.

25. The method of claim 24 wherein said subset comprises 2 to 10 detector elements of said array.

26. The method of claim 1 further comprising the steps of:

detecting at least a portion of said scattered or emitted electromagnetic radiation using a sub-array of said two-dimensional detector, wherein at least a portion of said detector elements of said sub-array generate output signals corresponding to intensities of said scattered or emitted electromagnetic radiation;

transmitting to a processor only output signals of said detector elements corresponding to said sub-array or a portion thereof.

27. The method of claim 26 wherein the sub-array comprises 0.2% to 25% of the detector elements of the two-dimensional detector.

28. The method of claim 26 wherein the sub-array comprises 1000 to 100000 detection elements.