Power factor correction converter including operation mode determination unit

• US 8,427,853 B2
• Filed: 09/15/2011
• Issued: 04/23/2013
• Est. Priority Date: 03/18/2009
• Status: Expired due to Fees

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Uno, Yoshiyuki
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): Quddus, Nusrat
• Application Number:
  US13/233,083
• Publication Number:
  US 20120235649A1
• Time in Patent Office: 586 Days
• Field of Search: 363/44, 363/48, 363/65, 363/81, 363/82, 363/86, 363/89, 363/90, 363/125, 363/126, 323/210, 323/266
• US Class Current: 363/125
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power factor correction converter includes a diode bridge that rectifies an alternating-current voltage input from an alternating-current input power supply Vac, a series circuit including an inductor and a switching element, a rectifying smoothing circuit connected in parallel with the switching element and including a diode and a smoothing capacitor, and a digital signal processing circuit that controls turning on and off of the switching element such that the input current input from the alternating-current input power supply Vac comes to have a similar shape to the alternating-current voltage. The current flowing through the inductor in the off period of the switching element is detected by using a current detection resistor, the operation mode is determined on the basis of the inductor current IL at a predetermined timing and the switching element is optimally controlled in accordance with the operation mode.

Claims

1. A power factor correction converter comprising:

a rectifier circuit that rectifies an alternating-current voltage input from an alternating-current input power supply;

a series circuit that is connected to the rectifier circuit and includes an inductor and a switching element;

a rectifying smoothing circuit that is connected in parallel with the switching element;

a switching controller that controls the switching element such that an input current input from the alternating-current input power supply is caused to have a similar shape to the alternating-current voltage;

a current detector that detects a current flowing through the inductor; and

an operation mode determination unit that determines whether an operation mode is a continuous current mode or a discontinuous current mode;

wherein

in a case where the operation mode is the continuous current mode, the switching controller controls the switching element such that an average value of the current flowing through the inductor detected by the current detector changes in the form of a sine wave and in a case where the operation mode is the discontinuous current mode, the switching controller controls an on period of the switching element to be constant throughout a voltage change period of the alternating-current input power supply such that a peak value of the current flowing through the inductor changes in the form of a sine wave; and

when L denotes an inductance value of the inductor, Vin denotes the alternating-current voltage, Vo denotes an output voltage of the power factor correction converter, Ton denotes the on period and Toff denotes an off period of the switching element, and a detection value of a current sampled by the current detector at a midpoint of the on period of the switching element is denoted by I_Lav, when I_Lav−

(½

)×

{(Vo−

Vin)/L}×

Toff is positive, the operation mode determination unit determines that the operation mode is the continuous current mode and when I_Lav−

(½

)×

{(Vo−

Vin)/L}×

Toff is negative, the operation mode determination unit determines that the operation mode is the discontinuous current mode.

3. The power factor correction converter according to claim 1, further comprising a switching element voltage detection circuit that detects a voltage between terminals of the switching element, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage detected by the switching element voltage detection circuit during the off period of the switching element.

4. The power factor correction converter according to claim 1, further comprising an auxiliary coil that is coupled with the inductor, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage generated in the auxiliary coil during the off period of the switching element.

5. The power factor correction converter according to claim 1, wherein the switching controller and the operation mode detection unit include a digital signal processor that holds a digital value detected by the current detector.

2. A power factor correction converter comprising:

a first series circuit that is connected in parallel with output ports and includes a first switching element and a first rectifying element;

an inductor that is connected between a connection point of the first switching element and the first rectifying element and a first input terminal of an alternating-current input power supply;

a second series circuit that is connected in parallel with the output ports, includes a second switching element and a second rectifying element and in which a connection point of the second switching element and the second rectifying element is connected to a second input terminal of the alternating-current input power supply;

a smoothing circuit that is connected in parallel with the output ports;

a switching controller that controls the switching element such that an input current input from the alternating-current input power supply is caused to have a similar shape to an alternating-current input power supply voltage;

a current detector that detects a current flowing through the inductor; and

an operation mode determination unit arranged to determine whether an operation mode is a continuous current mode or a discontinuous current mode;

wherein

in a case where the operation mode is the continuous current mode, the switching controller controls the switching element such that an average value of the current flowing through the inductor detected by the current detector changes in the form of a sine wave and in a case where the operation mode is the discontinuous current mode, the switching controller controls an on period of the switching element to be constant throughout a voltage change period of the alternating-current input power supply such that a peak value of the current flowing through the inductor changes in the form of a sine wave; and

when L denotes an inductance value of the inductor, Vin denotes the alternating-current voltage, Vo denotes an output voltage of the power factor correction converter, Ton denotes the on period and Toff denotes an off period of the switching element, and a detection value of a current sampled by the current detector at a midpoint of the on period of the switching element is denoted by I_Lav, when I_Lav−

(½

)×

{(Vo−

Vin)/L}×

Toff is positive, the operation mode determination unit determines that the operation mode is the continuous current mode and when I_Lav−

(½

)×

{(Vo−

Vin)/L}×

Toff is negative, the operation mode determination unit determines that the operation mode is the discontinuous current mode.

6. The power factor correction converter according to claim 2, further comprising a switching element voltage detection circuit that detects a voltage between terminals of the switching element, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage detected by the switching element voltage detection circuit during the off period of the switching element.

7. The power factor correction converter according to claim 2, further comprising an auxiliary coil that is coupled with the inductor, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage generated in the auxiliary coil during the off period of the switching element.

8. The power factor correction converter according to claim 2, wherein the switching controller and the operation mode detection unit include a digital signal processor that holds a digital value detected by the current detector.

9. A power factor correction converter comprising:

a rectifier circuit that rectifies an alternating-current voltage input from an alternating-current input power supply;

a series circuit that is connected to the rectifier circuit and includes an inductor and a switching element;

a rectifying smoothing circuit that is connected in parallel with the switching element;

a switching controller that controls the switching element such that an input current input from the alternating-current input power supply is caused to have a similar shape to the alternating-current voltage;

a current detector that detects a current flowing through the inductor; and

an operation mode determination unit that determines whether an operation mode is a continuous current mode or a discontinuous current mode;

wherein

in a case where the operation mode is the continuous current mode, the switching controller controls the switching element such that an average value of the current flowing through the inductor detected by the current detector changes in the form of a sine wave and in a case where the operation mode is the discontinuous current mode, the switching controller controls an on period of the switching element to be constant throughout a voltage change period of the alternating-current input power supply such that a peak value of the current flowing through the inductor changes in the form of a sine wave; and

when L denotes an inductance value of the inductor, Vin denotes the alternating-current voltage, Vo denotes an output voltage of the power factor correction converter, Ton denotes the on period and Toff denotes an off period of the switching element, and a detection value of a current sampled by the current detector at an endpoint of the on period of the switching element is denoted by ILp, when ILp−

{(Vo−

Vin)/L}×

Toff is positive, the operation mode determination unit determines that the operation mode is the continuous current mode and when ILp−

{(Vo−

Vin)/L}×

Toff is negative, the operation mode determination unit determines that the operation mode is the discontinuous current mode.

10. The power factor correction converter according to claim 9, further comprising a switching element voltage detection circuit that detects a voltage between terminals of the switching element, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage detected by the switching element voltage detection circuit during the off period of the switching element.

11. The power factor correction converter according to claim 9, further comprising an auxiliary coil that is coupled with the inductor, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage generated in the auxiliary coil during the off period of the switching element.

12. The power factor correction converter according to claim 9, wherein the switching controller and the operation mode detection unit include a digital signal processor that holds a digital value detected by the current detector.

13. A power factor correction converter comprising:

a first series circuit that is connected in parallel with output ports and includes a first switching element and a first rectifying element;

an inductor that is connected between a connection point of the first switching element and the first rectifying element and a first input terminal of an alternating-current input power supply;

a second series circuit that is connected in parallel with the output ports, includes a second switching element and a second rectifying element and in which a connection point of the second switching element and the second rectifying element is connected to a second input terminal of the alternating-current input power supply;

a smoothing circuit that is connected in parallel with the output ports;

a switching controller that controls the switching element such that an input current input from the alternating-current input power supply is caused to have a similar shape to an alternating-current input power supply voltage;

a current detector that detects a current flowing through the inductor; and

an operation mode determination unit arranged to determine whether an operation mode is a continuous current mode or a discontinuous current mode;

wherein

in a case where the operation mode is the continuous current mode, the switching controller controls the switching element such that an average value of the current flowing through the inductor detected by the current detector changes in the form of a sine wave and in a case where the operation mode is the discontinuous current mode, the switching controller controls an on period of the switching element to be constant throughout a voltage change period of the alternating-current input power supply such that a peak value of the current flowing through the inductor changes in the form of a sine wave; and

when L denotes an inductance value of the inductor, Vin denotes the alternating-current voltage, Vo denotes an output voltage of the power factor correction converter, Ton denotes the on period and Toff denotes an off period of the switching element, and a detection value of a current sampled by the current detector at an endpoint of the on period of the switching element is denoted by ILp, when ILp−

{(Vo−

Vin)/L}×

Toff is positive, the operation mode determination unit determines that the operation mode is the continuous current mode and when ILp−

{(Vo−

Vin)/L}×

Toff is negative, the operation mode determination unit determines that the operation mode is the discontinuous current mode.

14. The power factor correction converter according to claim 13, further comprising a switching element voltage detection circuit that detects a voltage between terminals of the switching element, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage detected by the switching element voltage detection circuit during the off period of the switching element.

15. The power factor correction converter according to claim 13, further comprising an auxiliary coil that is coupled with the inductor, wherein the operation mode determination unit makes the determination on the basis of a change in a voltage generated in the auxiliary coil during an off period of the switching element.

16. The power factor correction converter according to claim 13, wherein the switching controller and the operation mode detection unit include a digital signal processor that holds a digital value detected by the current detector.