Resonant frequency based pressure sensor

• US 8,429,978 B2
• Filed: 03/30/2010
• Issued: 04/30/2013
• Est. Priority Date: 03/30/2010
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Klosinski, Andrew J., Willcox, Charles R.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): DUNLAP, JONATHAN M
• Application Number:
  US12/749,885
• Publication Number:
  US 20110239773A1
• Time in Patent Office: 1,127 Days
• Field of Search: 73715-718, 73723-724
• US Class Current: 73/724
• CPC Class Codes: G01L 13/025 using diaphragms
• CPC Class Codes: G01L 23/125 by changing capacitance
• CPC Class Codes: G01L 9/0016 of a diaphragm
• CPC Class Codes: G01L 9/0072 using variations in capacitance

Abstract

A pressure sensor for sensing a pressure of a process fluid includes a sensor body exposed to the pressure of the process fluid. The sensor body deforms in response to the pressure. A diaphragm suspended from the sensor body has a tension which changes in response to deformation of the sensor body. A resonate frequency of the diaphragm is measured. The measured resonant frequency is indicative of the line pressure of the process fluid and integrity of the isolation fill fluid system. In addition to measuring the resonant frequency, the oscillation mode itself can be used as a diagnostic tool to assess sensor health.

Claims

1. A pressure sensor for sensing a pressure of a process fluid, comprising:

a deformable sensor body exposed to the pressure of the process fluid and having a cavity formed therein which receives a differential pressure, wherein the sensor body deforms in response to a line pressure;

a diaphragm suspended in the cavity of the sensor body and having a tension which changes in response to deformation of the sensor body, the diaphragm flexing in response to the differential pressure;

a resonant frequency sensor configured to sense a resonant frequency of the diaphragm, the resonant frequency indicative of the line pressure of the process fluid; and

a deflection sensor configured to sense deflection of the diaphragm which is indicative of the differential pressure.

2. The apparatus of claim 1 wherein the deformable sensor body comprises a glass and metal sensor body.

3. The apparatus of claim 1 wherein the resonant frequency sensor includes an acoustic source.

4. The apparatus of claim 3 wherein the resonant frequency sensor further comprises a capacitor plate positioned proximate the diaphragm having a capacitance which changes in response to deflection of the diaphragm.

5. The apparatus of claim 1 including a temperature sensor and wherein resonance of the diaphragm is compensated based upon a sensed temperature.

6. The apparatus of claim 1 wherein the deflection sensor comprises an electrode positioned proximate the diaphragm and wherein measurement circuitry is configured to measure the differential pressure based upon a change in capacitance between the electrode and the diaphragm.

7. The apparatus of claim 6 wherein resonance of the diaphragm is sensed by the measurement circuitry based upon the capacitance between the electrode and the diaphragm.

8. The apparatus of claim 1 wherein the resonant frequency is further indicative of a diagnostic condition of the pressure sensor.

9. The apparatus of claim 1 wherein the resonant frequency mode is indicative of the health of the sensor.

10. The apparatus of claim 1 wherein the pressure sensor couples to a process fluid through an isolation fluid.

11. A process control transmitter including transmitter circuitry coupled to a pressure sensor for sensing a pressure of a process fluid, comprising:

a deformable sensor body exposed to the pressure of the process fluid and having a cavity formed therein which receives a differential pressure, wherein the sensor body deforms in response to a line pressure;

a diaphragm suspended in the cavity of the sensor body and having a tension which changes in response to deformation of the sensor body, the diaphragm flexing in response to the differential pressure;

a resonant frequency sensor configured to sense a resonant frequency of the diaphragm, the resonant frequency indicative of the line pressure of the process fluid; and

a deflection sensor configured to sense deflection of the diaphragm which is indicative of the differential pressure.

12. The process control transmitter of claim 11 wherein the transmitter circuitry is configured to determine line pressure based upon the resonant frequency of the diaphragm.

13. A method of sensing pressure of a process fluid, comprising:

applying a differential pressure of the process fluid to a cavity formed in a sensor body and thereby deforming the sensor body in response to a line pressure;

suspending a diaphragm in the cavity, the diaphragm having a tension which changes in response to deformation of the sensor body, the diaphragm further deflecting in respond to the differential pressure;

sensing a resonant frequency of the diaphragm, the resonant frequency indicative of the line pressure of the process fluid;

sensing deflection of the diaphragm indicative of the differential pressure;

providing a line pressure output indicative of line pressure of process fluid based upon sensed resonant frequency of the diaphragm; and

providing a differential pressure output indicative of the differential pressure based upon the sensed deflection of the diaphragm.

14. The method of claim 13 wherein resonant frequency is measured based upon a capacitance.

15. The method of claim 13 including exciting the diaphragm into resonance using an acoustic source.

16. The method of claim 13 including sensing the deflection of the diaphragm using capacitance.

17. The method of claim 13 including determining a diagnostic condition of the diaphragm based upon the sensed resonant frequency.

18. The method of claim 13 including determining a diagnostic condition of the diaphragm based upon the sensed resonant frequency mode.

19. The method of claim 13 including transmitting information related to pressure of the process fluid on a process control loop.