Method for managing hydrates in subsea production line

• US 8,430,169 B2
• Filed: 08/21/2008
• Issued: 04/30/2013
• Est. Priority Date: 09/25/2007
• Status: Expired due to Fees

• Current Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Inventors: Stoisits, Richard F., Lucas, David C., Talley, Larry D., Shatto, Donald P., Cai, Jiyong
• Primary Examiner(s): BUCK, MATTHEW R
• Application Number:
  US12/670,994
• Publication Number:
  US 20100193194A1
• Time in Patent Office: 1,713 Days
• Field of Search: 166/335, 166/344, 166/351, 166/352, 166/366, 166/369, 166/268, 166/311, 166/370, 134/8, 134/22.11, 137/3, 137/7, 137/12, 137/14, 137/15.04, 137/15.05
• US Class Current: 166/344
• CPC Class Codes: E21B 37/06 using chemical means for preventing or limiting , e.g. eliminating, the deposition of paraffins or like substances
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: Y10T 137/0352 Controlled by pressure

Abstract

A method for managing hydrates in a subsea production system is provided. The production system includes a host production facility, a control umbilical, at least one subsea production well, and a single production line. The method generally comprises producing hydrocarbon fluids from the at least one subsea production well and through the production line, and then shutting in the production line. In addition, the method includes the steps of depressurizing the production line to substantially reduce a solution gas concentration in the produced hydrocarbon fluids, and then repressurizing the production line to urge any remaining gas in the free gas phase within the production line back into solution. The method also includes displacing production fluids within the production line by moving displacement fluids from a service line within the umbilical line and into the production line. The displacement fluids preferably comprise a hydrocarbon-based fluid having a low dosage hydrate inhibitor (LDHI).

Claims

1. A method for managing hydrates in a subsea production system, the system having a production facility, an umbilical line for delivering displacement fluids from the production facility, at least one subsea production well, and a single production line for delivering produced fluids to the production facility, comprising:

producing hydrocarbon fluids from the at least one subsea production well and through the single production line;

shutting in the flow of produced fluids from the at least one subsea well and the production line;

depressurizing the production line to substantially reduce a solution gas concentration in the produced hydrocarbon fluids;

repressurizing the production line to urge any gas remaining in a free-gas phase in the produced fluids within the production line back into solution; and

displacing production fluids within the production line by moving the displacement fluids from a service line within the umbilical line and into the production line, the displacement fluids comprising a hydrocarbon-based fluid having a low dosage hydrate inhibitor (LDHI).

2. The method of claim 1, wherein the displacement fluid is substantially without light hydrocarbon gases.

3. The method of claim 2, wherein the displacement fluid comprises dead crude, diesel, or combinations thereof.

4. The method of claim 1, wherein the LDHI is a kinetic hydrate inhibitor.

5. The method of claim 4, wherein the kinetic hydrate inhibitor is polyvinylcaprolactam or polyisopropylmethacrylamide.

6. The method of claim 1, wherein the LDHI is an anti-agglomerant.

7. The method of claim 6, wherein the anti-agglomerant is tributylhexadecylphosphonium bromide, tributylhexadecylammonium bromide, or di-butyl di-dodecylammonium bromide.

8. The method of claim 3, further comprising mixing a thermodynamic hydrate inhibitor with the displacement fluid to form an admixture prior to displacing the production fluids.

9. The method of claim 1, further comprising:

monitoring the production fluids as they are displaced from the production line to evaluate water content and gas phase.

10. The method of claim 9, further comprising:

further displacing the production fluids from the production line to urge production fluids from the production line to the production facility until substantially all water content has been removed.

11. The method of claim 9, further comprising:

further displacing the production fluids from the production line to urge substantially all of the production fluids from the production line to the production facility.

12. The method of claim 1, further comprising:

repeating the depressurizing step;

repeating the repressurizing step; and

repeating the displacing step.

13. The method of claim 3, wherein the step of displacing production fluids comprises injecting the displacement fluid into the service line at a maximum allowable rate for the service line.

14. The method of claim 3, wherein the step of displacing production fluids is performed without use of a pig ahead of the displacement fluid.

15. The method of claim 3, wherein the step of displacing production fluids comprises injecting the displacement fluid into the service line at a rate of 5,000 to 9,000 bpd.

16. The method of claim 3, wherein the step of repressurizing the production line comprises pumping the displacement fluid into the service line and into the production line.

17. The method of claim 3, wherein:

the subsea production system further comprises a manifold; and

the umbilical line comprises a first umbilical portion that connects the production facility with an umbilical termination assembly, and a second umbilical portion that connects the umbilical termination assembly with the manifold.

18. The method of claim 3, wherein the production facility is a floating production, storage and offloading vessel.

19. The method of claim 3, wherein the production facility is a ship-shaped gathering vessel.

20. The method of claim 3, wherein the production facility is near shore or onshore.

21. The method of claim 3, further comprising after pumping the displacement fluid through the production line:

re-initiating the flow of produced fluids from the subsea well, through the single production line, and to the production facility.

22. The method of claim 21, further comprising after reinitiating the flow of produced fluids from the subsea well:

transporting the produced fluids to shore.

23. A method for managing hydrates in a subsea production system, the system having at least one producing subsea well, a jumper for delivering produced fluids from the at least one subsea well to a manifold, a single, insulated production line for delivering produced fluids to a production facility from the manifold, and an umbilical for delivering chemicals to the manifold, the method comprising the steps of:

placing displacement fluids into a service line within the umbilical, with the service line being tied back to the production facility and the umbilical being in selective fluid communication with the manifold, the displacement fluids comprising a hydrocarbon-based fluid having a low dosage hydrate inhibitor (LDHI);

producing hydrocarbon fluids from the at least one producing subsea well and through the single production line;

shutting in the flow of produced fluids from the at least one subsea well and through the production line;

depressurizing the production line to substantially reduce a solution gas concentration in the produced hydrocarbon fluids;

shutting in the flow of produced fluids from the at least one subsea well and through the production line;

pumping additional displacement fluid into the service line in order to increase pressure in the production line, thereby pressurizing the production line to urge any remaining free gas phase in the produced fluids in the production line back into solution;

pumping further displacement fluid into the service line and into the production line, thereby at least partially displacing produced fluids from the production line without use of a pig;

pumping further displacement fluid through the service line and into the production line in order to more fully displace the produced fluids from the production line so as to displace the produced fluids before hydrate formation begins.